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Sulfonated poly(arylene ether sulfone) (SPAES) random copolymers have been perceived as membrane materials alternative to perfluorinated sulfonic acid (PFSA) ionomers, since they are cheap and chemically tunable when compared with PFSA. Moreover, their relatively low gas permeability, particularly to hydrogen, contributes to reduced thermal decomposition of membrane-electrode assemblies. In spite of their advantages, freestanding SPAES copolymers have critical issues associated with chemical/electrochemical durability as well as interfacial resistance with electrodes. In this study, SPAES-PTFE reinforced membranes are fabricated using consecutive membrane formation protocols, (e.g., SPAES nanodispersion in water-alcohol mixtures, spontaneous pore-filling, and solvent-assisted thermal treatment techniques) and systematically evaluated.
