Cured-in-place-pipe(CIPP) is the most adopted trenchless application for sewer rehabilitation to extend the life of the existing sewer without compromising both direct construction and indirect social costs especially applied in the congested urban area. This technology is globally and domestically known to be the most suitable for partial and full deteriorated pipe structure rehabilitation in a sewer system. The typical design of CIPP requires a significant thickness of lining to support loading causing sewage flow interruption and increasing material cost. This paper presents development of a high strength glass fiber composite lining material for the CIPP application and structural test results. The test results exhibit that the new glass fiber composite lining material has 12 times of flexural strength, 6.2 times of flexural modulus, and 0.5 Creep Retention Factor. These test results can reduce lining design thickness 35% at minimum. Even though taking into consideration extra materials such as outer and inner films for actual field applications, the structural capacity of the composite material significantly increases and it reduces 20 percent or more line thickness as compared to the conventional CIPP. We expect that the newly developed CIPP lining material lowers material costs and minimizes flow capacity reduction, and fully replaceable to the conventional CIPP lining materials.

경주지진과 포항지진으로 수도관 파열과 상수도관 누수가 보고되었다. 따라서 상수도 시설의 지진안전성 확보는 지속적이고 안정적인 물공급을 위하여 중요한 이슈이다. 상수도관은 주로 도로 하부나 일반 성토지반에 매설되어있기 때문에 지진파에 의한 변형뿐만 아니라, 지반의 영구변형, 사면의 불안정성 및 지반 액상화 등에 의한 배관의 굽힘 변형이 발생하게 된다. 이러한 배관의 굽힘 변형이 과도하게 발생 되면 배관 이음부 변위허용량을 초과하여 손상 및 누수로 이어지게 된다. 따라 서, 상수도관 이음부의 허용 변형각이 산출되어야 지진으로 인한 지반의 변형에 대하여 상수도관의 지진안전성을 정확하게 평가할 수 있다. 상수도 시스템은 현장 상황과 설치 여건에 따라 다양한 종류의 상수도관을 이용하고 있다. 그중 주철 상수도관은 오랜 기간 사용되고 개선되어 일반적으로 널리 사용되고 있다. 본 연구에서는 한국주철관공업(주)에서 제작한 EZ-LOK 조인트가 적용된 주철 상수도관에 대하여 4점 굽힘시험을 수행하였으며, 매설된 주철 상수도관의 내진 및 내침하 설계기준인을 참조하여 지진안전성을 평가하였다.

In order to commercialize large diameter PP pipes, the cutting work was attempted with the cutting machine (∅18″and AL120 cutter, 2100 r.p.m) used for the conventional PE or PVC pipe(∅1200 mm, t 70), but the cutting work was failed because the material of “PP pipe” melted and sticked to the surface of the wheel-cutter. In order to find the optimal structure and number of blades for wheel-cutters, an experimental investigation the temperature measurement of specimen and wheel-cutter and the visualization of cutted specimen surface and chip shape were carried out during and after experiment. In addition, modelings for cutting and heat transfer mechanisms have been developed for theoretical analysis. The theoretical and experimental results were in good agreement. The results show that the appropriate structure and the rotational speed of wheel-cutter are W60 and 650 rpm for the large diameter PP pipe cutting machine.

Pipe for water supply is one of the important parts that supply water to home, factory and so on. Water leakage in pipe for water supply due to deterioration, ground sinking and earthquake leads to enormous economical loss. Therefore, pipe for water supply should be designed to satisfy the requirement of, for instance, structural stability and fatigue durability. The purpose of this study was to investigate the fatigue durability of flexible joint for relaxing the impact due to earthquake and ground sinking. For this purpose, flexible joint was simulated using dynamic characteristics and fatigue life. As the results, the problem of fatigue durability may occur when flexible joint and pipe for water supply are treated as rigid body in simulation. Thus it means that the role of packing in flexible joint is very important and packing should be designed as optimal conditions that are considered fatigue durability as well as waterproof.

The pipe for water supply is essential part among SOC (Social Overhead Capital) fields. Pipe for water supply is mainly damaged by deterioration of pipe, earthquake, ground sinking and so on. The leakage of water have been led to enormous economical loss in our country. The purpose of this study was to investigate the structural stability of flexible joint for relaxing impact due to earthquake and ground sinking. For this purpose, flexible joint was simulated using tensile load and internal pressure. As the results, flexible joint for structural stability was needed the tensile load of below 3 ton and internal pressure of below 60 kgf/cm2. However, it is considered that real flexible joint should be applied more high safety factor than that of simulation result because of combined stress.

In order to develop a process for manufacturing a composite structure of an intermetallic compound foam and a hollow material, the firing and pore form of the Al-Ni precursor in a steel pipe are investigated. When the Al-Ni precursor is foamed in a hollow pipe, if the temperature distribution inside the precursor is uneven, the pore shape distribution becomes uneven. In free foaming, no anisotropy is observed in the foaming direction and the pore shape is isotropic. However, in the hollow pipe, the pipe expands in the pipe axis direction and fills the pipe. The interfacial adhesion between Al3Ni foam and steel pipe is excellent, and interfacial pore and reaction layer are not observed by SEM. In free foaming, the porosity is 90 %, but it decreases to about 80 % in the foam in the pipe. In the pipe foaming, most of the pore shape appears elongated in the pipe direction in the vicinity of the pipe, and this tendency is more remarkable when the inside pipe diameter is small. It can be seen that the pore size of the foam sample in the pipe is larger than that of free foam, because coarse pores remain after solidification of the foam because the shape of the foam is supported by the pipe. The vertical/horizontal length ratio expands along the pipe axis direction by foaming in the pipe, and therefore circularity is reduced.

PE pipes have excellent mechanical and chemical properties and are widely used as water and sewer pipes. The pipes are cut and transported 6 meters in length to facilitate transport and operation. Transferred pipes are joined just before reclamation, resulting in long working hours and environmental contamination due to leakage due to poor coupling. Additional costs are also incurred for the re-work. In this study, we developed a device that can combine the PE pipes and Sockets. Structural safety was verified through structural analysis. In combination with socket and pipe, there is no defect in joint and watertight test shows no leakage.

The purpose of this study is to provide basic data for setting environmental design standards for domestic greenhouses. We conducted experiments on thermal environment measurement at two commercial greenhouses where hot water heating system is adopted. We analyzed heat transfer characteristics of hot water heating pipes and heat emission per unit length of heating pipes was presented. The average air temperature in two greenhouses was controlled to 16.3oC and 14.6oC during the experiment, respectively. The average water temperature in heating pipes was 52.3oC and 45.0oC, respectively. Experimental results showed that natural convection heat transfer coefficient of heating pipe surface was in the range of 5.71~7.49W/m2 oC. When the flow rate in heating pipe was 0.5m/s or more, temperature difference between hot water and pipe surface was not large. Based on this, overall heat transfer coefficient of heating pipe was derived as form of laminar natural convection heat transfer coefficient in the horizontal cylinder. By modifying the equation of overall heat transfer coefficient, a formula for calculating the heat emission per unit length of hot water heating pipe was developed, which uses pipe size and temperature difference between hot water and indoor air as input variables. The results of this study were compared with domestic and foreign data, and it was found to be closest to JGHA data. The data of NAAS, BALLS and ASHRAE were judged to be too large. Therefore, in order to set up environmental design standards for domestic greenhouses, it is necessary to fully examine those data through further experiments.

조선 및 해양플랜트 산업은 복합 및 대형화됨에 따라 유지보수 및 검사 시스템이 중요해지고 있다. 최근 작업자의 작업 이해도 향상과 효율을 높이기 위해 증강현실기반 유지보수 및 검사 시스템이 많이 주목받고 있는데, 증강되는 모델과 현실 정보 간의 정확한 정합이 이루어지지 않아 작업에 오히려 혼동을 초래하는 일이 자주 발생한다. 이를 위하여 실모델에 특정 이미지를 부착하는 마커 기반 증강현실 기술이 사용되었으나, 조선 및 해양플랜트 산업 특성상 마커의 훼손 가능성이 있으며, 카메라가 명확히 마커 전체를 검출할 수 있어야 하기 때문에 작업자와 마커 간의 충분한 공간을 필요로 한다. 본 연구에서는 이러한 기존 증강현실 시스템의 한계점을 극복하기 위하여 마커리스 기반 증강현실을 활용하여 조선 및 해양플랜트 산업에서 가장 많은 공정을 차지하고 있는 파이프 시스템을 대상으로 정확하게 실 모델을 인식하고 해당 모델에 가상 CAD모델을 정합하는 방법론에 대해 연구하였다. 본 시스템을 통해 현실 작업자의 자세와 제한적인 환경에 따른 증강모델의 비틀림 현상을 개선하고 작업 이해에 혼동을 주는 현상을 없앨 수 있을 것으로 기대된다.

스프링클러설비에서 누수 하자가 발생되면 설비의 작동을 멈추는 경향이 많고 이는 입주자의 안전에 많은 지장을 초래하게 되며, 누수피해로 재산상의 손실도 발생하게 되므로 스프링클러설비는 화재진압 성능뿐만 아니라 내구성도 높아야 할 것이다. 동관 부식은 스프링클러설비 배관에서 주로 나타나는 특이한 현상으로서 그 동안 제시된 여러 학설들과 법원의 판단 등을 종합하여 검토한 결과, 동관의 부식은 매우 복합적인 요인에 의해 발생되고 있고, 하자보수 방법의 결정요인의 핵심은 보완시공을 통한 부식억제의 가능성 여부를 판단하는 것인데 실증적용 사례 연구 등을 통한 결론을 도출 하였다. 또한 스프링클러설비의 설비의 내구성 강화에 대한 법규적 미비점에 대해서도 연구를 통한 개선방안을 제시하여 향후 하자발생을 줄이고자 하였다.

In this study, velocity distribution characteristics by location and uniformity according to exit straight length in a 180° mixed pipes were numerically analyzed using RSM (Reynolds Stress Model) turbulent model by changing various flow parameters such as working fluids, inlet air velocity etc. As a result of it, the working fluids characteristics was highly indicated by the viscous force difference, the maximum velocity points according to main pipe’s inlet velocity were indicated when 90° sectional location was distributed at X/D=0.5~0.6 region and 180° sectional location was distributed at Y/D=0.5 region. And the flow characteristics according to branch pipe’s inlet velocity when 90° sectional location was distributed at X/D=0.4~0.6 region and 180° sectional location was distributed at Y/D=0.5 region. Based on the results that the most stable exit straight length in flow uniformity was indicated at L/D=25~30 region, 40D is suggested as the effective measurement distance in the straight pipe downstream curved pipe of mixed pipe.

In this paper the potential of the principal component analysis(PCA) technique for the application of detecting leaks in water pipe networks was evaluated. For this purpose the PCA was conducted to evaluate the relevance of the calculated outliers of a PCA model utilizing the recorded pipe flows and the recorded pipe leak incidents of a case study water distribution system. The PCA technique was enhanced by applying the computational algorithms developed in this study which were designed to extract a partial set of flow data from the original 24 hour flow data so that the effective outlier detection rate was maximized. The relevance of the calculated outliers of a PCA model and the recorded pipe leak incidents was analyzed. The developed algorithm may be applied in determining further leak detection field work for water distribution blocks that have more than 70% of the effective outlier detection rate. However, the analysis suggested that further development on the algorithm is needed to enhance the applicability of the PCA in detecting leaks by considering series of leak reports happening in a relatively short period.

Most of aged water supply pipes have been replaced by the open cut method. However, this method has some limitations because water pipes, in many cases, are buried together with other underground facilities or are buried in the middle of high-traffic roads or in narrow alleyways where boring machines cannot be used. This research developed a pipe bursting device for small diameter pipes that enables pipe replacement without excavating the ground, by the busting of existing buried pipes followed by the traction and insertion of new pipes. As a results of examining the field applicability of the developed device, PE pipes and PVC pipes required the tractive force of 413.65～665.69 kgf and 457.43～791.35 kgf respectively, plus an additional 30 % tractive force per elbow. The proper number of bursting head was demonstrated that the connection of more than 2 heads could secure a stable bending radius of 15D. The developed device can be improved through field experiments involving various pipe types and pipe diameters, as well as presence/absence of elbow, so as to be utilized regardless of diverse variables according to the conditions of the soils surrounding existing pipes.