Laser induced surface activation (LISA) technology requires refined selection of process variables to fabricate conductive microcircuits on a general polymer material. Among the process variables, laser mode is one of the crucial factors to make a reliable conductor pattern. Here we compare the continuous wave (CW) laser mode with the pulse wave (PW) laser mode through determination of the surface roughness and circuit accuracy. In the CW laser mode, the surface roughness is pronounced during the implementation of the conductive circuit, which results in uneven plating. In the PW laser mode, the surface is relatively smooth and uniform, and the formed conductive circuit layer has few defects with excellent adhesion to the polymer material. As a result of a change of laser mode from CW to PW, the value of Ra of the polymer material decreases from 0.6 m to 0.2 m; the value of Ra after the plating process decreases from 0.8 m to 0.4 m, and a tight bonding force between the polymer source material and the conductive copper plating layer is achieved. In conclusion, this study shows that the PW laser process yields an excellent conductive circuit on a polymeric material.

This study is aimed at improving the plasma resistance of Al2O3 ceramics on which plasma resistant YAS(Y2O3- Al2O3-SiO2) frit is melt-coated using a simple heat-treatment process. For this purpose, the results of phase analysis and microstructural observations of the prepared YAS frits and the coating layers on the Al2O3 ceramics according to the batch compositions are compared and discussed with regard to the results of plasma resistance test. The prepared YAS frits consist of crystalline or amorphous or co-existing crystalline and amorphous phases according to the batch compositions, depending on the role and content of each raw material. The prepared YAS frit is melt-coated on the densely sintered Al2O3 ceramics, resulting in a dense coating layer with a thickness of at least ~ 80 m. The YAS coating layer consists of crystalline YAG(Y3Al5O12), Y2Si2O7, and Al2O3 phases, and YAS glass phase. Plasma resistance of YAS coated Al2O3 ceramics is strongly dependent on the content of the YAG(Y3Al5O12) and Y2Si2O7 crystalline phases in the coating layer, especially on the content of the YAG phase. Comparing the weight loss of YAS coating ceramics with values obtained for commercial Y2O3, Al2O3, and quartz ceramics, the plasma resistance of the YAS coating ceramics is 6 times higher than that of quartz, 2 times higher than that of Al2O3, and 50 % of the resistance of Y2O3.

Porous Fe-Cu-C alloy was sintered by Pulsed Current Activated Sintering(PCAS) method within 10 min from horizontal ball mill mixture. The relative density of Fe-20wt.%Cu-0.8wt.%C alloy fabricated by PCAS method was 91%. The average hardness of the Fe-20wt.%Cu-0.8wt.%C alloy was HRB 92. The phase analysis, microstructure and composition information of the sintered alloy were investigated by using XRD, FESEM, EDAX.

The present study demonstrates the effect of magnetic pulse compaction and spark plasma sintering on the microstructure and mechanical property of a sintered W body. The relative density of green specimens prepared by magnetic pulse compaction increases with increase in applied pressure, but when the applied pressure is 3.4 GPa or more, some cracks in the specimen are observed. The pressureless-sintered W shows neck growth between W particles, but there are still many pores. The sintered body fabricated by spark plasma sintering exhibits a relative density of above 90 %, and the specimen sintered at 1,600 oC after magnetic pulse compaction shows the highest density, with a relative density of 93.6 %. Compared to the specimen for which the W powder is directly sintered, the specimen sintered after magnetic pulse compaction shows a smaller crystal grain size, which is explained by the reduced W particle size and microstructure homogenization during the magnetic pulse compaction process. Sintering at 1,600 oC led to the largest Vickers hardness value, but the value is slightly lower than that of the conventional W sintered body, which is attributed mainly to the increased grain size and low sintering density.

To develop Gastrodia elata (GE)-loaded particles for herbal extract dosage forms, various GE-loaded particles containing dextrin, isomalt, maltodextrin, and silicon dioxide as solidifying carriers in the GE water extract are prepared using the spray drying method. Their physical properties are evaluated using the repose angle, Hausner ratio, Carr's index, weight increase rate at 40oC/75% RH condition, and scanning electron microscopy (SEM). Particles made of dextrin improve the fluidity, compressibility, and water stability. In addition, 2% silicon dioxide increases the fluidity and moisture stability. The best flowability and compressibility of GE-loaded particles are observed with TP, dextrin, and silicon dioxide amounts in the ratio of 6/4/0.2 (34.29 ± 2.86°, 1.48 ± 0.03, and 38.29 ± 2.39%, repose angle, Hausner Ratio, and Carr’s index, respectively) and moisture stability with a 2% weight increase rate for 14 h at 40oC/75% RH condition. Therefore, our results suggest that the particles prepared by the spray drying method with dextrin and 2% silicon dioxide can be used as powerful particles to improve the flowability, compressibility, and moisture stability of GE.

본 연구에서는 생체모방형 비대칭 분리막 제조방법인 사각펄스양극산화법의 비대칭성 한계를 극복하기 위해 최근 보고된 셀렌산 전해액을 이용하고 표면개질에 따른 정류특성을 평가하였다. 분리막의 비대칭 원뿔형 채널은 최소직경이 10 nm이고 최대직경이 50 nm이며 길이가 5 μm이었다. 분리막의 정류특성은 기존 황산 전해액에서 제작된 것보다 높았으며 +1 V에서의 전류가 -1 V일 때보다 최대 2.9배를 나타내었다. 또한, 실란화 반응을 이용한 표면개질을 통해 술폰산기를 도입한 분리막은 반대로 -1 V에서의 전류가 +1 V일 때보다 전류의 최대 4.2배인 정류특성을 나타냈다. 실험에 대한 이론적 증명은 2D 모델에 수치해석 결과를 제시함으로써 뒷받침되었다. 본 연구의 결과는 서로 다른 정류방향을 갖는 두 종류의 이온 정류 분리막을 손쉽게 제작할 수 있는 방법을 제시하며 이온의 이동을 제어하기 위한 다양한 연구 분야에 활용될 수 있을 것으로 기대된다.

Various elements of Fabrication (FAB), mass production of existing products, new product development and process improvement evaluation might increase the complexity of production process when products are produced at the same time. As a result, complex production operation makes it difficult to predict production capacity of facilities. In this environment, production forecasting is the basic information used for production plan, preventive maintenance, yield management, and new product development. In this paper, we tried to develop a multiple linear regression analysis model in order to improve the existing production capacity forecasting method, which is to estimate production capacity by using a simple trend analysis during short time periods. Specifically, we defined overall equipment effectiveness of facility as a performance measure to represent production capacity. Then, we considered the production capacities of interrelated facilities in the FAB production process during past several weeks as independent regression variables in order to reflect the impact of facility maintenance cycles and production sequences. By applying variable selection methods and selecting only some significant variables, we developed a multiple linear regression forecasting model. Through a numerical experiment, we showed the superiority of the proposed method by obtaining the mean residual error of 3.98%, and improving the previous one by 7.9%.

본 연구에서는 “이온젤” 이라고 불리는 고분자 기반의 PVA(polyvinyl alcohol) 기반의 고체 전 해질에 이온성 액체 BMIMBF4 (1-buthyl-3-methylimidazolium tetrafluoroborate)를 첨가하여 제조한 전 고체 전해질과 활성탄소와 금속유기골격체 복합재료 기반의 전극 재료를 이용하여 슈퍼커패시터를 제작 하였으며, 유기골격체의 유 무에 따른 전기화학적 특성을 분석하여 보았다. 슈퍼커패시터의 전기화학적 특 성은 순환전압전류법(CV), 전기화학적 임피던스 분광법(EIS) 및 전정류 충·방전법(GCD)을 통하여 비교 및 분석하여 보았다. 그 결과로, 금속유기골격체가 함유되지 않은 슈퍼커패시터의 전기용량값은 380 F/g 으로 확인 할 수 있었고, 이 값은 금속유기골격체를 첨가하였을 때 340 F/g로 감소하는 현상을 확인할 수 있었 다. 이러한 결과로 1 wt%의 금속유기골격체의 함유량은 전기화학적 특성 감소에 영향을 주는 것으로 사료 되며 이러한 결과를 바탕으로 금속유기골격체의 첨가량을 최적화 할 필요가 있다고 판단된다

A facile one-pot wet chemical process to prepare pure anatase TiO2 hollow structures using ammonium hexafluorotitanate as a precursor is developed. By defining the formic acid ratio, we fabricate TiO2 hollow structures containing fluorine on the surface. The TiO2 hollow sphere is composed of an anatase phase containing fluorine by various analytical techniques. A possible formation mechanism for the obtained hollow samples by self-transformation and Ostwald ripening is proposed. The TiO2 hollow structures containing fluorine exhibits 1.2 - 2.7 times higher performance than their counterparts in photocatalytic activity. The enhanced photocatalytic activity of the TiO2 hollow structures is attributed to the combined effects of high crystallinity, specific surface area (62 m2g-1), and the advantage of surface fluorine ions (at 8%) having strong electron-withdrawing ability of the surface ≡ Ti-F groups reduces the recombination of photogenerated electrons and holes.

환경오염과 화석연료의 문제로 인한 2차 에너지 변환 및 저장 장치의 개발이 활발하게 진행되고 있다. 이러한 에너지 변환장치들은 전기화학적 시스템을 기본으로 운영되고 있으며 이온교환막은 각 공정의 성능을 결정짓는 중요한 요소이다. 따라서 에너지 시스템의 효율 증대 및 성능 향상을 위해서는 적합한 물성을 갖는 이온교환막 개발이 필요하다. 이러한 이온교환막은 크게 양이온교환막, 음이온교환막, 바이폴라막으로 분류되고 있으며, 이들 막들은 화학적, 물리적, 형태학적 특성에 따라 다양한 용도을 갖고 있다. 본 총설에서는 이온교환막의 주요한 특징과 함께 이들의 제조 방법에 대해 기술했다. 이어서 이온교환막을 이용하여 최근 개발되고 있는 전기화학 시스템에 기반을 둔 역전기 투석, 레독스 흐름 전지, 수전해 공정에 대해서 소개하고, 각 에너지 공정에서 이온교환막이 갖는 역할과 조건에 대해서 설명하였다.

A novel approach was presented for deposition of nickel–graphene nanocomposite coating on copper. Unlike conventional methods, graphene and graphene oxide nanosheets were not used. The basis of the method is to synthesize graphene oxide by oxidation of graphite anode during the electrochemical deposition process. The obtained graphene oxide sheets were reduced during the deposition in the cathode and co-formed with the nickel deposition in the coating. The pulsed ultrasonic force was applied during the deposition process. When the ultrasonic force stops, the deposition process begins. Scanning electron microscopy, Raman spectroscopy, atomic force microscopy, X-ray diffraction and X-ray photoelectron spectroscopy confirmed the presence of graphene nanosheets in the coating. The amount of graphene nanosheets increases up to a maximum of 14.8 wt% by increasing the time of applying ultrasonic force to 6 s. In addition, with the presence of graphene in the nickel coating, the wear rate dramatically decreased.

In this research, a new medium-entropy alloy with an equiatomic composition of FeCuNi was designed using a phase diagram (CALPHAD) technique. The FeCuNi MEA was produced from pure iron, copper, and nickel powders through mechanical alloying. The alloy powders were consolidated via a high-pressure torsion process to obtain a rigid bulk specimen. Subsequently, annealing treatment at different conditions was conducted on the four turn HPT-processed specimen. The microstructural analysis indicates that an ultrafine-grained microstructure is achieved after post-HPT annealing, and microstructural evolutions at various stages of processing were consistent with the thermodynamic calculations. The results indicate that the post-HPT-annealed microstructure consists of a dual-phase structure with two FCC phases: one rich in Cu and the other rich in Fe and Ni. The kernel average misorientation value decreases with the increase in the annealing time and temperature, indicating the recovery of HPT-induced dislocations.

New triple tungstate phosphors NaPbLa(WO4)3:Yb3+/Ho3+ (x = Yb3+/Ho3+ = 7, 8, 9, 10) are successfully fabricated by microwave assisted sol-gel synthesis and their structural and frequency upconversion (UC) characteristics are investigated. The compounds crystallized in the tetragonal space group I41/a and the NaPbLa(WO4)3 host have unit cell parameters a = 5.3927(1) and c = 11.7961(3) Å, V = 343.05(2) Å3, Z = 4. Under excitation at 980 nm, the phosphors have yellowish green emissions, which are derived from the intense 5S2/ 5F4 → 5I8 transitions of Ho3+ ions in the green spectral range and strong 5F5 → 5I8 transitions in the red spectral range. The optimal Yb3+:Ho3+ ratio is revealed to be x = 9, which is attributed to the quenching effect of Ho3+ ions, as indicated by the composition dependence. The UC characteristics are evaluated in detail under consideration of the pump power dependence and Commission Internationale de L'Eclairage chromaticity. The spectroscopic features of Raman spectra are discussed in terms of the superposition of Ho3+ luminescence and vibrational lines. The possibility of controlling the spectral distribution of UC luminescence by the chemical content of tungstate hosts is demonstrated.

As the importance of three-dimensiona (3D) nano patterns and structures has recently emerged, interest in the study of 3D structures of block copolymers has increased. However, most existing studies on block copolymer 3D patterns on substrates are limited to simple 3D structures such as a multi-layered forms. In this study, we propose an experimental method for realizing free-standing 3D block copolymer patterns on substrates using an e-beam lithographic template and film transfer method. The block copolymer 3D structure formed in wide hole templates are similar to simple multi-layered structures; however, as the width of the hole template become narrower, more complex block copolymer 3D structures are formed in which the upper and lower layer structures are interconnected. Furthermore, we introduce a method to fabricate novel block copolymer structures in which the 2D planar structures are connected to 3D complex structures. Proposed 3D block copolymer fabrication method provides a framework for generation of unconventional 3D structures of block copolymer, which can be useful for next generation 3D devices.

Macro-porous carbon foams are fabricated using cured spherical phenolic resin particles as a matrix and furfuryl alcohol as a binder through a simple casting molding. Different sizes of the phenolic resin particles from 100– 450 μm are used to control the pore size and structure. Ethylene glycol is additionally added as a pore-forming agent and oxalic acid is used as an initiator for polymerization of furfuryl alcohol. The polymerization is performed in two steps; at 80oC and 200oC in an ambient atmosphere. The carbonization of the cured body is performed under Nitrogen gas flow (0.8 L/min) at 800oC for 1 h. Shrinkage rate and residual carbon content are measured by size and weight change after carbonization. The pore structures are observed by both electron and optical microscope and compared with the porosity results achieved by the Archimedes method. The porosity is similar regardless of the size of the phenolic resin particles. On the other hand, the pore size increases in proportion to the phenol resin size, which indicates that the pore structure can be controlled by changing the raw material particle size.