파이프 골조 온실의 내구성 증대를 위하여 4가지의 부식방지 처리를 한 파이프를 실험온실 내부에 설치하여 20년경과 후 표면부식 상태와 강도 변화 실험을 실시하였다. 대기 중에 노출된 지상부위에서 무처리 파이프는 강도가 1.3%정도 줄었지만 다른 처리와의 차이는 거의 없는 것으로 나타났다. 지하 매설부위에서 중방식 처리한 파이프의 강도는 0.6%정도 줄어 거의 변화가 없었으나 무처리는 15.7% 감소하는 것으로 나타났다. 그리고 방청 페인트나 아스팔트 도포는 4.2~4.4% 정도 감소하는 것으로 나타났다. 지상부위는 모든 시료에서 심한 부식상태를 보이지 않았다. 중방식 처리는 변화가 없었고, 방청페인트 처리도 녹은 발견되지 않고 약간의 변색만 있었다. 아스팔트 도포는 검게 변색되고 약간의 녹이 발견되었으며, 무처리는 표면의 20~30%정도가 녹슨 것으로 나타났다. 지하 매설부위 무처리 파이프의 경우에는 전체가 완전히 녹슬어 있었고, 아스팔트 도포한 파이프도 표면의 80~90%가 녹슬어 있었다. 방청페인트 처리는 20~30%정도 녹슬어 있었고, 중방식 처리는 거의 변화가 없었다. 중방식 처리는 지하 매설부위에서도 확실한 부식 방지 효과를 보이는 것을 확인할 수 있었고, 방청페인트 처리도 어느 정도 부식 방지 효과를 나타내고 있으므로 현장에 적용할 수 있을 것으로 판단된다.

스프링클러설비에서 누수 하자가 발생되면 설비의 작동을 멈추는 경향이 많고 이는 입주자의 안전에 많은 지장을 초래하게 되며, 누수피해로 재산상의 손실도 발생하게 되므로 스프링클러설비는 화재진압 성능뿐만 아니라 내구성도 높아야 할 것이다. 동관 부식은 스프링클러설비 배관에서 주로 나타나는 특이한 현상으로서 그 동안 제시된 여러 학설들과 법원의 판단 등을 종합하여 검토한 결과, 동관의 부식은 매우 복합적인 요인에 의해 발생되고 있고, 하자보수 방법의 결정요인의 핵심은 보완시공을 통한 부식억제의 가능성 여부를 판단하는 것인데 실증적용 사례 연구 등을 통한 결론을 도출 하였다. 또한 스프링클러설비의 설비의 내구성 강화에 대한 법규적 미비점에 대해서도 연구를 통한 개선방안을 제시하여 향후 하자발생을 줄이고자 하였다.

Severe wall thinning is found on the tube of a low-pressure evaporator(LPEVA) module that is used for a heat recovery steam generator(HRSG) of a district heating system. Since wall thinning can lead to sudden failure or accidents that lead to shutdown of the operation, it is very important to investigate the main mechanism of the wall thinning. In this study, corrosion analysis associated with a typical flow-accelerated corrosion(FAC) is performed using the corroded tube connected to an upper header of the LPEVA. To investigate factors triggering the FAC, the morphology, composition, and phase of the corroded product of the tube are examined using optical microscopy, scanning electron microscopy combined with energy dispersive spectroscopy, and x-ray diffraction. The results show that the thinnest part of the tube is in the region where gas directly contacts, revealing the typical orange peel type of morphology frequently found in the FAC. The discovery of oxide scales containing phosphate indicates that phosphate corrosion is the main mechanism that weakens the stability of the protective magnetite film and the FAC accelerates the corrosion by generating the orange peel type of morphology.

For the aerospace structural application of high-strength 2xxx series aluminum alloys, stress corrosion cracking(SCC) behavior in aggressive environments needs to be well understood. In this study, the SCC sensitivities of 2024- T62, 2124-T851 and 2050-T84 alloys in a 3.5% NaCl solution are measured using a constant load testing method without polarization and a slow strain rate test(SSRT) method at a strain rate of 10-6 /sec under a cathodic applied potential. When the specimens are exposed to a 3.5% NaCl solution under a constant load for 10 days, the decrease in tensile ductility is negligible for 2124-T851 and 2050-T84 specimens, proving that T8 heat treatment is beneficial in improving the SCC resistance of 2xxx series aluminum alloys. The specimens are also susceptible to SCC in a hydrogen-generating environment at a slow strain rate of 10−6/sec in a 3.5% NaCl solution under a cathodic applied potential. Regardless of the test method, low impurity 2124-T851 and high Cu/Mg ratio 2050-T84 alloys are found to have relatively lower SCC sensitivity than 2024-T62. The SCC behavior of 2xxx series aluminum alloys in the 3.5% NaCl solution is discussed based on fractographic and micrographic observations.

오래된 구조물의 내부 결함은 그 구조물의 안전에 큰 영향을 미친다. 따라서 안전에 문제가 생기기 전에 미리 검사를 진행하고 발견하는 것이 중요하다. 가장 쉽고 효율적인 방법은 육안으로 구조물을 진단하는 것이나, 프리스트레스트 콘크리트(PSC) 교량과 같은 구조물에서 부식이나 공극 같은 결함들은 피복으로 감싸져 있어 육안으로는 확인이 불가하다. 따라서 내부 결함도 진단할 수 있는 비파괴검사방법을 이용하여 진단해야 한다. 본 연구에서 사용되는 기술은 전력용 케이블을 진단할 때 주로 사용되는 시간 영역의 반사파 계측법과 시간-주파수 영역의 반사파를 적용하여 종단지점에 부착된 측정기계에서 인가한 신호가 이동하는 중 전기적 임피던스 변화에 의해 발생하는 반사파를 분석하는 기술로 측정시간 단축, 검사의 간편성과 같은 측면에서 훨씬 큰 효율성을 가진다. 하지만 토목 구조물은 전력용 케이블과 달리 내부 구조가 복잡하여, 실제 진단을 진행하는데 어려움이 있기에 본 연구에서는 실제 실험과 COMSOL을 이용한 시뮬레이션의 결과를 확인 및 비교하여 시뮬레이션의 정확도와 적용가능성을 확인하였고, 반사파 계측법이 복잡한 구조물을 대상으로도 사용 가능한지 그 가능성 또한 보았다. 또한 더 나아가, 시뮬레이션을 통해 프리스트레스트 콘크리트(PSC) 교량의 덕트 내부에 공극 및 부식과 같은 결함이 생겼을 때, 그 결함들이 반사파에 미치는 영향을 보았다.

Hydrogen evolution on a steel surface and subsequent hydrogen diffusion into the steel matrix are evaluated using an electrochemical permeation test with no applied cathodic current on the hydrogen charging side. In particular, cyclic operation in the permeation test is also conducted to clarify the corrosion-induced hydrogen evolution behavior. In contrast to the conventional perception that the cathodic reduction reaction on the steel in neutral aqueous environments is an oxygen reduction reaction, this study demonstrates that atomic hydrogen may be generated on the steel surface by the corrosion reaction, even in a neutral environment. Although a much lower permeation current density and significant slower diffusion kinetics of hydrogen are observed compared to the results measured in acidic environments, they contribute to the increase in the embrittlement index. This study suggests that the research on hydrogen embrittlement in ultra-strong steels should be approached from the viewpoint of corrosion reactions on the steel surface and subsequent hydrogen evolution/diffusion behavior.

Corrosion inhibitors including calcium hydroxide have been used to prevent corrosion in the pipes for tap water supply. The corrosion index (i.e., Langelier Index) differs by area and water quality. The corrosion indices of the areas studied differed by more than 2.0. The ‘homogenized’ calcium hydroxide was added to the treated water at the K water treatment plant, in order to increase the value of the corrosion index and the concentration of calcium. As the result, the concentration of calcium was increased while the turbidity and pH changed little. The corrosion rate of the tap water with the 'homogenized' calcium hydroxide could be slowed down pretty much. The results suggested that the technology of 'homogenization' of calcium hydroxide can applied to tap water and desalinated water to prevent corrosion in water pipes even in corrosive pipes.

Hot-press forming(HPF) steel can be applied successfully to auto parts because of its superior mechanical properties. However, its resistances to aqueous corrosion and the subsequent hydrogen embrittlement(HE) decrease significantly when the steel is exposed to corrosive environments. Considering that the resistances are greatly dependent on the properties of coating materials formed on the steel surface, the characteristics of the corrosion and hydrogen diffusion behaviors regarding the types of coating material should be clearly understood. Electrochemical polarization and impedance measurements reveal a higher corrosion potential and polarization resistance and a lower corrosion current of the Al-coating compared with Zn-coating. Furthermore, it was expected that the diffusion kinetics of the hydrogen atoms would be much slower in the Al-coating, and this would be due mainly to the much lower diffusion coefficient of hydrogen in the Al-coating with a face-centered cubic structure. The superior surface inhibiting effect of the Al-coating, however, is degraded by the formation of local cracks in the coated layer under severe stress conditions, and therefore further study will be necessary to gain a clearer understanding of the effect of cracks formed on the coated layer on the subsequent corrosion and hydrogen diffusion behaviors.

Applicability of corrosion inhibitor was evaluated using pilot scale water distribution pipe simulator. Calcium hydroxide was used as corrosion inhibitor and the corrosion indices of the water were investigated. Corrosion indices, Langelier saturation index (LI) increased by 0.8 and calcium carbonate precipitation potential (CCPP) increased by 9.8 mg/L. This indicated that corrosivity of water decreased by corrosion inhibitor and the effects lasted for 18 days. Optimum calcium hydroxide dose was found to be 3~5 mg/L for corrosion inhibition. We suggest that monitoring of CCPP as well as LI need to be conducted to control corrosivity of water.

In this study, the long-term performance of FRP Hybrid Bar made by hybridizing FRP (Fiber Reinforced Polymer) with ordinary reinforcing steel bars was experimentally examined as a part of the development of alternative materials for RC (reinforced concrete) structures especially located in marine or harbor areas. In order to evaluate the field exposure of the FRP Hybrid Bar, the specimen was prepared and the corrosion behavior was evaluated by letting the specimen exposed to the field conditions in the west coast of South Korea. The purpose of this study is to provide important data as a material countermeasure to reduce corrosion of reinforcing steel in future marine port concrete structures based on the results obtained through this study.

Evaluation of the durability and stability of materials used in power plants is of great importance because parts or components for turbines, heat exchangers and compressors are often exposed to extreme environments such as high temperature and pressure. In this work, high-temperature corrosion behavior of 316 L stainless steel in a carbon dioxide environment was studied to examine the applicability of a material for a supercritical carbon dioxide Brayton cycle as the next generation power plant system. The specimens were exposed in a high-purity carbon dioxide environment at temperatures ranging from 500 to 800 oC during 1000 hours. The features of the corroded products were examined by optical microscope and scanning electron microscope, and the chemical compound was determined by x-ray photoelectron spectroscopy. The results show that while the 316 L stainless steel had good corrosion resistance in the range of 500-700 oC in the carbon dioxide environment, the corrosion resistance at 800 oC was very poor due to chipping the corroded products off, which resulted in a considerable loss in weight.

장수풍뎅이와 흰점박이꽃무지는 국내에서 상업적으로 이용되는 대표적인 부식성 곤충이다. 부식성 곤충을 사육할때 발생하는 응애류는 영양분이 많은 발효톱밥, 곤충의 먹이나 사체 등을 섭식하며 증식한다. 또한 곤충의 몸에부착하기 때문에 질병을 일으키는 매개체가 될 수 있으며, 상품성을 하락시켜 문제가 되고 있다. 본 연구에서는부식성 곤충 사육 중에 발생하는 대표적인 응애류 Sancassania sp.의 초기생활사를 확인하였다. 실험은 온도 25±1℃,상대습도 50±10%, 24시간 암조건 하에 인큐베이터에서 진행되었으며, 물한천배지(water agar, 2%)가 들어있는 36개의페트리디쉬(3.5cm)에 각 1개 씩 응애의 알을 넣고 3시간 간격으로 관찰하였다. 먹이는 곤충전용젤리를 공급하였다.초기생활사는 알(egg), 유충(larvae), 제1약충(protonymph), 제3약충(tritonymph), 성충(adult) 단계가 확인되었으며, 기간은 알 2.2±0.3일, 유충 1.5±0.1일, 제1약충 0.9±0.1일, 제3약충 1.5±0.2일로 성충까지 약 6.2±0.4일이 소요되었다.

ber reinforced polymer (FRP) reinforcing bars for concrete structure have been extensively investigated and a number of FRP bars are commercially available. However, major shortcoming of the existing FRP bars is low elastic modulus compared to conventional steel bars. Because of these reasons, FRP Hybrid Bar which have the concept of material hybridization(synthetic resins, deformed bar, glass fiber etc) for concrete structures have been developed. One of main features of this bar is corrosion resistance and this is important to confirm this anti-corrosion capacity of FRP Hybrid Bar. In this study, galvanic corrosion current behavior of 3 types of specimens, including two types of FRP Hybrid Bars and one conventional steel rebar, was investigated under the 0%, 1.5%, 3% and 6% salt water ratio condition. The result of this study can be used to evaluate the applicability of FRP Hybrid Bar to concrete structures.

This study investigated the surface pit corrosion of SS420J2 stainless steel accompanied by intergranular crack. To reveal the causes of surface pits and cracks, OM, SEM, and TEM analyses of the microstructures of the utilized SS420J2 were performed, as was simulated heat treatment. The intergranular cracks were found to have been induced by a grain boundary carbide of (Cr,Fe)23C6, which was identified by SEM/EDS and TEM diffraction analyses. The mechanism of grain boundary sensitization occurred at the position of the carbide, followed by its occurrence at the Cr depleted zone. The grain boundary carbide of (Cr,Fe)23C6 type precipitated during air cooling condition after a 1038 °C solid solution treatment. The carbide precipitate formation also accelerated at the band structure formed by cold working. Therefore, using manufacturing processes of cooling and cold working, it is difficult to protect SS420J2 stainless steel against surface pit corrosion. Several counter plans to fight pit corrosion by sensitization were suggested, involving alloying and manufacturing processes.

KAERI에서는 파이로프로세싱에서 발생하는 금속폐기물의 부피 및 무게 감량을 위해 고방사성 장반감기 핵종을 포함하는 anode sludge내 NM의 고화매질로써 폐피복관과 첨가금속을 재활용하는 연구를 진행하고 있다. 본 연구에서는 Cr 함량을 조절한 Zr-17Cr-8NM, Zr-22Cr-8NM, Zr-27Cr-8NM 합금을 유도용융을 통해 제조하였고, 전기화학적 부식시험을 실시하여 부 식특성을 평가하였다. 모든 조성에서 기존 연구 중인 Zr계 합금고화체 조성보다 우수한 부식특성을 나타냈다. 또한 Zr-22Cr- 8NM 시편의 부식시험 후 침출용액 조성 분석 결과, 500 mV 전압 조건 이하에서는 NM 침출이 없었고 이를 통해 우수한 화 학적 안정성을 갖는 합금고화체 조성을 확보하였다.

To overcome shortcomings of fiber reinforced polymer (FRP), a hybridized FRP rebar was developed by the authors. This hybrid bar herein called “FRP Hybrid Bar” was fabricated by adopting advantages from two different materials, including glass fiber reinforced polymer (GFRP). Corrosion resistant characteristics of FRP Hybrid Bar were evaluated and the test results were explained in this paper. The use of the alternative reinforcement could allow concrete structures to extend life-span, to save maintenance and repair costs, etc. if the FRP Hybrid Bar was applied to RC structures located in a very corrosive environment, such as marina or harbor areas.