PURPOSES : Pavement surface friction depends significantly on pavement surface texture characteristics. The mean texture depth (MTD), which is an index representing pavement surface texture characteristics, is typically used to predict pavement surface friction. However, the MTD may not be sufficient to represent the texture characteristics to predict friction. To enhance the prediction of pavement surface friction, one must select additional variables that can explain complex pavement surface textures. METHODS : In this study, pavement surface texture characteristics that affect pavement surface friction were analyzed based on the friction mechanism. The wavelength, pavement surface texture shape, and pavement texture depth were hypothesized to significantly affect the surface friction of pavement. To verify this, the effects of the three abovementioned pavement surface texture characteristics on pavement surface friction must be investigated. However, because the surface texture of actual pavements is irregular, examining the individual effects of these characteristics is difficult. To achieve this goal, the selected pavement surface texture characteristics were formed quantitatively, and the irregularities of the actual pavement surface texture were improved by artificially forming the pavement surface texture using threedimensionally printed specimens. To reflect the pavement surface texture characteristics in the specimen, the MTD was set as the pavement surface texture depth, and the exposed aggregate number (EAN) was set as a variable. Additionally, the aggregate shape was controlled to reflect the characteristics of the pavement surface texture of the specimen. Subsequently, a shape index was proposed and implemented in a statistical analysis to investigate its effect on pavement friction. The pavement surface friction was measured via the British pendulum test, which enables measurement to be performed in narrow areas, considering the limited size of the three-dimensionally printed specimens. On wet pavement surfaces, the pavement surface friction reduced significantly because of the water film, which intensified the effect of the pavement surface texture. Therefore, the pavement surface friction was measured under wet conditions. Accordingly, a BPN (wet) prediction model was proposed by statistically analyzing the relationship among the MTD, EAN, aggregate shape, and BPN (wet). RESULTS : Pavement surface friction is affected by adhesion and hysteresis, with hysteresis being the predominant factor under wet conditions. Because hysteresis is caused by the deformation of rubber, pavement surface friction can be secured through the formation of a pavement surface texture that causes rubber deformation. Hysteresis occurs through the function of macro-textures among pavement surface textures, and the effects of macro-texture factors such as the EAN, MTD, and aggregate shape on the BPN (wet) are as follows: 1) The MTD ranges set in this study are 0.8, 1.0, and 1.2, and under the experimental conditions, the BPN (wet) increases linearly with the MTD. 2) An optimum EAN is indicated when the BPN (wet) is the maximum, and the BPN decreases after its maximum value is attained. This may be because when the EAN increases excessively, the space for the rubber to penetrate decreases, thereby reducing the hysteresis. 3) The shape of the aggregate is closely related to the EAN; meanwhile, the maximum value of the pavement surface friction and the optimum EAN change depending on the aggregate shape. This is believed to be due to changes in the rubber penetration volume based on the aggregate shape. Based on the results above, a statistical prediction model for the BPN (wet) is proposed using the MTD, EAN, and shape index as variables. CONCLUSIONS : The EAN, MTD, and aggregate shape are crucial factors in predicting skid resistance. Notably, the EAN and aggregate shape, which are not incorporated into existing pavement surface friction prediction models, affect the pavement surface friction. However, the texture of the specimen created via three-dimensional printing differs significantly from the actual pavement surface texture. Therefore, the pavement surface friction prediction model proposed in this study should be supplemented with comparisons with actual pavement surface data in the future.

노면 마찰력은 포장 표면과 타이어의 마찰력으로 인해 발생하는 현상으로 높은 노면의 마찰력은 제동 중 차량의 안정성과 조종성을 향상시킨다. 노면 마찰력이 증가함에 따라 교통사고 횟수가 감소하는 것으로 알려져 있으며 습윤 상태의 노면에서 교통사고가 증가하 는 것으로 알려져있다. 따라서 교통사고 발생 억제와 도로 안전의 확보를 위해서는 적정 수준의 노면 마찰력, 특히 습윤 상태의 노면 마찰력을 확보하는 것이 중요하다. 노면 마찰력은 adhesion과 hysteresis로 분류되며 특히 습윤상태 도로에서 hysteresis가 중요한 역 할을 한다. hysteresis는 고무의 변형에 의해 발생하기 때문에 고무 변형에 영향을 미치는 노면 조직 변수를 선정하여 노면 마찰력을 예측하고자 한다. 노면 마찰력은 노면 조직 특성과 밀접한 관련이 있으며, 이에 따라 노면 조직 특성을 나타내는 지수 중 하나인 MTD(Mean Texture Depth)가 노면 마찰력 예측을 위한 인자로 사용되고 있는 실정이다. 하지만 MTD는 노면 조직 깊이만을 평가하 는 인자로 다양한 요소가 결합되어 있는 노면 조직 특성을 모두 설명할 수 없으며, 노면 마찰력 예측을 위해서는 복잡한 노면 조직을 설명할 수 있는 추가 변수의 선정이 요구된다. 본 연구에서는 노면 마찰력의 메커니즘 분석을 토대로 노면 마찰력에 영향을 미치는 노면 조직 특성을 분석하였고, wave-length와 노면 조직의 형태, 노면 조직 깊이가 노면 마찰력에 미치는 영향이 클 것으로 예상하였 다. 이를 검증하기 위해서는 3가지 노면 조직 특성이 노면 마찰력에 미치는 영향에 대한 검토가 요구되나 실제 도로의 노면은 노면 조직이 불규칙하게 형성되어 있어 노면 조직 특성의 개별적 영향을 검토하기 어렵다. 이를 위해서는 선정한 노면 조직 특성의 정량적 형성이 요구되며 3D 프린팅 시편을 제작해 노면 조직을 인위적으로 형성함으로써 실제 도로 노면 조직의 불규칙성을 개선하였다. 노 면 조직 특성을 시편에 반영하기 위해 노면 조직 깊이는 MTD, wave-length는 노출 골재의 개수를 뜻하는 EAN을 변수로 설정하였 다. 또한 EAN(Exposed Aggregate Number)은 노출 골재의 형성이 필수적이므로 골재의 형상을 제어하여 노면 조직의 형태를 시편에 반영하였으며 골재 형상과 노면 마찰력의 통계학적 분석을 위해 형상 지수를 산출하여 분석하였다. 3D 프린팅 시편은 크기에 제한이 있어 좁은 영역에서 측정이 용이한 BPT(British Pendulum Test)를 사용해 노면 마찰력을 측정하였고, 습윤한 노면에서는 수막으로 인해 노면 마찰력이 크게 감소하여 노면 조직의 영향이 커지므로 습윤 상태에서 노면 마찰력을 측정하였다. 측정 데이터를 통한 분석 결과 노면 조직 변수인 MTD가 증가할수록 BPN(wet)이 선형적으로 증가하는 것이 확인되었으며, EAN에 따라서 BPN이 증가했다가 감소하는 경향이 나타났다. 이는 EAN이 과도하게 많아지면 고무가 침투할 공간이 줄어들어 hysteresis가 감소하기 때문으로 사료된 다. 또한 골재 형상에 따라 노면 마찰력의 최댓값과 optuimum EAN의 변화가 있었다. 이는 골재 형상에 따른 고무 침투 부피의 변화 에 의한 것으로 사료된다. 위의 결과를 통해 MTD, EAN, 골재 형상과 BPN(wet)의 관계를 통계학적으로 분석하여 BPN(wet) 예측 모 델을 제안하였다.

Friction stir spot welding (FSSW) is a solid-state joining process and a rapidly growing dissimilar material welding technology for joining metallic alloys in the automotive industry. Welding tool shape and process conditions must be appropriately controlled to obtain high bonding characteristics. In this study, FSSW is performed on dissimilar materials AA5052-H32 aluminum alloy sheet and SPRC440 steel sheet, and the influence of the shape of joining tool and tool insertion depth during joining is investigated. A new intermetallic compound is produced at the aluminum and steel sheets joint. When the insertion depth of the tool is insufficient, the intermetallic compound between the two sheets did not form uniformly. As the insertion depth increased, the intermetallic compound layer become uniform and continuous. The joint specimen shows higher values of tensile shear load as the diameter and insertion depth of the tool increase. This shows that the uniform formation of the intermetallic compound strengthens the bonding force between the joining specimens and increases the tensile shear load.

The present research focuses on the tribological behavior of the AA5083 alloy-based hybrid surface composite using aluminosilicate and multi-walled-carbon nanotube through friction stir processing for automotive applications. The friction stir processing parameters (tool rotation and traverse speed) are varied based on full factorial design to understand their influence on the tribological characteristics of the developed hybrid composite. The surface morphology and composition of the worn hybrid composite are examined using a field-emission scanning electron microscope and an energy-dispersive x-ray spectroscope. No synergistic interaction is observed between the wear rate and friction coefficient of the hybrid composite plate. Also, adhesive wear is the major wear mechanism in both base material and hybrid composite. The influence of friction stir process parameters on wear rate and the friction coefficient is analyzed using the hybrid polynomial and multi-quadratic radial basis function. The models are utilized to optimize the friction stir processing parameters for reducing the rate of wear and friction coefficient using multi-quadratic RBF algorithm optimization.

In this study, we investigated the change in fracture properties after friction stir welding on Al606. In the L-T direction test, the fracture toughness of the unwelded base material was 275 MPa, and the specimen subjected to friction stir welding (FSW) was 227 MPa, showing that the fracture toughness decreased significantly with friction stir welding. In the T-L direction test, the difference between the base material and the weld material was not large, but the fracture toughness was shown to decrease during welding. In the comparison of the L-T direction and the T-L direction, it was found that both the base material and the weld material showed high fracture toughness in the L-T direction.In this study, the following conclusions were obtained after friction stir welding of Al 6061-T6.

Power converter devices require a high level of quality because they have a high direct connection with vehicle operation. Therefore, structural bonding was carried out by friction stir welding with excellent mechanical properties. Friction stir welding can cause structural deflection depending on the load of the welding tool, so it is important to control this for high quality flatness. In this study, pre-welding was performed before welding to minimize deflection generated during welding. And deflection reduction data according to the location of pre-welding were analyzed through dynamic analysis. As a result, based on computerized data rather than experimental data an optimized position of pre-welding was secured to minimize the deflection that occurs during friction stir welding. Through this, a process guide that enables high quality structural bonding was presented.

In this study, considering the expansion/contraction behavior of the upper structure at all times and the abnormal behavior of the receiving friction elements that allow horizontal movement during earthquakes, a port receiving test body simulating the protrusion of the friction elements was created and the modulus performance was evaluated. In order to confirm the influence of the friction element's projection, the friction element's degree of separation was divided into four stages, and the shear behavior of the test specimen and the friction coefficient were confirmed. As a result of the experiment, it was found that the friction load increases as the protrusion degree of the friction element increases. On the other hand, as the degree of protrusion of the coefficient of friction increases, the coefficient of friction also increases. It was confirmed that damage to the friction elements during use increases the coefficient of friction, hinders smooth expansion and contraction of the upper structure, and causes stress concentration at the fixed-end support.

본 연구에서는 마찰모델에 따라 다른 마찰진자시스템(FPS)이 적용된 교량의 성능을 비교･분석하기 위해 구조해석을 수행하였다. 마찰해석모델 별 성능을 분석하기 위해 PVDF/MgO 마찰재의 마찰계수를 활용하여 쿨롱 마찰모델과 속도 의존 마찰모델을 구축했다. 쿨롱 마찰모델은 마찰속도와 관계없이 단일 마찰계수를 사용하며, 속도 의존 마찰모델은 마찰속도에 따른 마찰계수의 변화를 반영하 는 마찰모델이다. 지진해석으로 비선형 시간 이력 해석과 지진 취약도 해석을 수행하여 구조물의 응답을 확인하였다. 마찰모델에 따 른 바닥판과 교각의 지진 응답을 활용해 면진된 교량의 성능을 분석하였으며, 면진된 교량의 성능을 효과적으로 평가할 수 있는 마찰 모델을 분석했다.

지진은 예상하지 못한 위치와 규모로 지반을 흔들어서 막대한 물적 및 인적 피해를 발생시킨다. 따라서 지진으로 인 한 진동을 최소화하고 피해를 방지하기 위하여 다양한 내진 기술 개발 연구가 수행되고 있다. 최근에는 우수한 성능을 나타내 는 다양한 신소재가 개발되고 있으며 이를 접목된 내진 기술 개발 연구가 하나의 트렌드가 되고 있다. 본 연구에서는 반영구적 이고 자동복원이 가능한 신소재를 적용한 새로운 개념의 영구마찰 자동복원 댐퍼를 제안하고 핵심 부재에 대한 물리적 특성 검 증 연구를 수행한다. 영구마찰 자동복원 댐퍼의 핵심은 복원 특성을 나타내는 초탄성 형상기억합금과 폴리우레탄을 부재로 장 착시키고 추가적인 마찰 특성을 나타내는 네오디뮴 영구자석을 사용하였다. 이러한 핵심 부재는 재료실험을 통해 특성을 검증 하였고 도출된 거동 응답 결과를 통해 영구마찰 자동복원 댐퍼의 구조실험 예측 거동을 도출하였다. 우수한 복원 성능을 나타 내는 영구마찰 자동복원 댐퍼는 최대 하중 성능과 에너지 소산 능력이 우수하여 구조물에 적용 시 강한 지진에도 버티면서 발 생된 손상도 회복 시킬 수 있을 것으로 기대된다.

강진은 적절한 내진 설계 기술이 적용되지 않으면 건물 붕괴로 인하여 극심한 피해가 발생할 수 있다. 이를 해결할 수 있는 면진 기술은 구조물과 지반 사이에 베어링 장치를 적용하여 지진 에너지를 흡수하고 건물에 전달되는 진동을 감쇠한 다. 본 연구는 고무 마찰 베어링 장치의 구조물 적용성을 검증하고 지진으로부터 안전성을 확보하기 위하여 고무 마찰 베어링 프레임 구조물에 대한 수치해석을 수행하였다. 수치해석 결과로써 최대 지붕 가속도와 총 밑면 전단력이 감소되어 내진 성능을 확인하였다. 또한, 최대 층간 변위 및 최대 잔류 층간 변위에 대한 분석 결과로 프레임 구조물을 경제적 복구 수준의 결과를 도 출하여 고무 마찰 베어링 장치의 우수한 내진 성능을 확인하였다.

High-temperature friction performances of graphite blocks (GBs) and zinc phosphate impregnated graphite blocks (IGBs) were evaluated under various friction temperatures. The surface of IGB exhibited extremely lower average friction coefficient values, that was 0.007 at 400 °C and 0.008 at 450 °C, in comparison to that of GB (0.13 at 400 °C and 0.16 at 450 °C, respectively). The worn surface of IGB in the high-temperature friction test was smoother and more complete than that of GB. The wear under high temperature and load caused the transformation of zinc pyrophosphate to zinc metaphosphate and the formation of a continuous large-area boundary lubrication layer combined with graphite and metallic element on the wear surface. The superior tribology property of IGB could be attributed to the digestion of iron oxides by tribo-chemical reactions and passivation of the exposed dangling covalent bonds. Specifically, the layered structure generated on the IGB wear interface effectively decreased the adhesive forces and prevented the surface from serious damage.

Phosphate coating is applied to the surface of the round bar material used in the multi-stage cold forging process for the purpose of lubrication. The film characteristics are determined according to the conditions of the phosphate film treatment process. In this study, the film properties according to the phosphate treatment conditions were defined as the coefficient of repeated friction and quantitative analysis was performed. Different friction behaviors were exhibited depending on the film properties, suggesting that optimization of the phosphate film treatment conditions is possible based on this. Finally, as a practical example, friction behavior according to the film characteristics was applied to the automotive engine bolt forming process. As a final conclusion, the need for linkage analysis with phosphating conditions for optimizing the forging process was raised. In addition, it can be seen that damage to the phosphate film should be considered in the process of predicting the limiting life of the die.

Various kinds of friction materials were manufactured by adding 10%, 20%, and 30% of reduced iron, respectively, which has been obtained during the reduction process of blast furnace sludge extracted from the blast furnace, and its iron oxide, instead of existing barium sulfate(BaSO4) among the components of automobile brake friction materials. Fundamental physical property test and friction performance test, etc., using a brake dynamometer were carried out against these friction materials. Furthermore, when the expensive filling material, BaSO4 was substituted by reduced iron and added to the friction material, the added content of reduced iron for an excellent friction characteristic considering the heat emission temperature, wear, etc., was 10%. In the fundamental physical property test, as the added content of blast furnace sludge or reduced iron increased, and as the content increased, the shear strength and bonding strength of friction materials decreased, but both of them indicated sufficient strengths to be applied to a friction material. Even in the frictional performance test using a brake dynamometer, as the added content of blast furnace sludge or reduced iron increased, the friction coefficient reacted insensibly to brake deceleration, and its stability was improved.

In this paper, the performance evaluation of Al-graphene nanoplatelets (GNP) composites surface engineered by a modified friction stir processing (FSP) is reported. Here, multiple micro channels (MCRF) are used to incorporate GNPs in the aluminium matrix instead of a single large groove (SCRF) that is usually used in conventional FSP. With the MCRF approach, ~ 18% higher peak temperature (compared to SCRF) was observed owing to the presence of aluminium sandwiched between consecutive microgrooves and higher heat accumulation in the stir zone. The MCRF approach have significantly reduced the coefficient of friction and wear rates of the processed composites by ~ 14% and ~ 57%, respectively as compared to the SCRF approach. The proposed reinforcement filling method significantly improves the particle dispersion in the matrix, which in turn changes the adhesion mode of wear in SCRF to abrasive mode in MCRF fabricated composites. The uniformly squeezed out GNP tribolayer prevented the direct metal to metal contact between composite and its counterpart which have effectively reduced the deterioration rates.

A wire rod, a material for multistage cold forging, is subjected to spheroidization and low annealing heat treatment to secure formability, and a phosphate coating treatment on the material surface to secure lubricity. The film layer produced by the phosphate treatment process is involved in adhesion to the material surface, adhesion to the forging die surface, and lubricity. This results in the increase or decrease of the forming load and the increase or decrease of the die life in the cold forging process. In particular, as the cold forging process progresses, the phosphate film is damaged and the original performance is deteriorated, so there is a high possibility of process defects. In case of excessive damage, the film is completely lost and die soldering occurs. Therefore, in this study, quantitative criteria for phosphate film damage are presented and the effect on the cold forging process is analyzed based on this to improve process analysis prediction accuracy. Therefore, in this study, quantitative criteria for phosphate film damage are presented, and based on this, the friction coefficient in the multi-stage cold forging process is to be derived.

Friction damping is often used as a vibration isolation medium to protect large objects from vibration. In this paper, it is modeled and analyzed a basis-excited nonlinear vibration system with friction damping using the SCPA method, which is one of the averaging methods. The displacement transmissibility and the stability of the steady state response were analyzed seperately for the linear and the non-linear spring systems. The critical frequency at which the relative motion starts was obtained as a function of the friction ratio, and the characteristics of the displacement transmissibility according to the change of the design parameters were investigated. In the case of the nonlinear spring system, the displacement transmissibilities were divided into three types and the motion characteristics were considered. In particular, there was a peculiarity that the displacement transmissibilty curve was separated at specific parameter values.

구조물의 지진 피해 감소를 위한 내진 시스템 중에서 면진 시스템은 효율적으로 내진 성능을 향상시킬 수 있는 구조 시스템이다. 면진 시스템은 지반과 구조물을 분리시키는 만큼 안전성이 뛰어나지만, 사용되는 장치의 계열에 따라 연직 및 수평 하중에 대한 지지력과 요구변형량에 대한 복원력이 부족하여 파손이 발생할 수 있다. 본 연구에서는 면진 시스템의 성능 개선을 위해 기존 연구에서 제안한 면진 장치의 지지력과 복원력을 향상시킨 고무 마찰 베어링 장치에 대하여 실험 및 해석을 통한 성능 검증 연구를 수행하였다. 이를 위해 고무 마찰 베어링 장치의 설계 상세를 재정립하고 요구 성능에 따른 구조 실험을 수행하여 장치 특성을 검증하였다. 또한, 실험 결과의 신뢰성 향상을 위한 유한요소해석을 수행하여 실험 결과와 유사한 성능 수 준의 장치 특성을 확인하였다.

구조물을 지진 위험으로부터 완화시키기 위한 마찰면진장치의 상용화된 마찰재료 중 폴리테트라플루오로에틸렌(polytetrafluoroethylene, PTFE)은 내화학성과 마찰성능이 우수하다. 그러나 PTFE는 상대적으로 낮은 내마모성을 가지므로 경제적인 마찰재료이며 산화마그네슘(oxide magnesium, MgO)으로 내마모성을 증가시킨 개선된 폴리비닐리덴 플루오라이드(polyvinylidene fluoride, PVDF)를 PTFE 의 대안으로 제안하였다. 개발된 PVDF/MgO 마찰재를 이용하여 실험을 통해 마찰성능을 측정하였으며 PTFE의 마찰성능과 비교하였다. 그리고 측정된 마찰계수를 이용하여 마찰면진장치를 설계하였다. 마찰면진장치의 성능은 교량의 비선형 시간이력 해석을 통해 확인하였고, 이를 통해 마찰면진장치의 마찰재료로 PTFE를 대체하여 PVDF/MgO를 사용하는 것에 대한 타당성을 평가하였다.