3D printing technology is a processing technology in which 3D structures are formed by fabricating multiple 2D layers of materials based on 3D designed digital data and stacking them layer by layer. Although layers are stacked using inkjet printing to release various materials, it is still rare for research to successfully form a product as an additive manufacture of multi-materials. In this study, dispersion conditions are optimized by adding a dispersant to an acrylic monomer suitable for inkjet printing using Co3O4 and Al2O3. 3D structures having continuous composition composed of a different ceramic material are manufactured by printing using two UV curable ceramic inks whose optimization is advanced. After the heat treatment, the produced structure is checked for the formation and color of the desired crystals by comparing the crystalline analysis according to the characteristics of each part of the structure with ceramic pigments made by solid phase synthesis method.

The purpose of this study was to established the manufacturing process technology of an ultra-thin, multi-functional micro-implant(MFMI) that was optimized in fractured small animals, not mainly large animals. The test results showed a reckon type plate was more suitable than a straight plate because of excellent deformation energy. It was found that the structure of the hole and the screw could be fastened in all directions with the limited contact design of the threaded part cut off in 4 directions. It was possible to manufacture a reckon type plate reflecting the neck part of 2.0 mm width. It was confirmed that the plate hole could be stably and easily deformed and fastened without damaging the hole through the round type bending device.

Forged part made of Cold heading quality wire materials are used for automotive brake systems. The cost reduction of forged products is a major issue because of the strict shape change. A series of studies were conducted to minimize the cost of EPB spindle process among brake parts. In order to reduce the material cost, heat treatment-abbreviated material was applied and the formability on the processes was verified by the ductile fracture theory. In addition, the causes of shape fixation and die life degradation were analyzed using the numerical simulation. The process cost has been minimized by re-designing process, changing the product shape, and the die material.

곤약의 제조 공정은 크게 분말제조과정, 응고과정 및 제 성과정으로 나눌 수 있었다. 곤약의 일반세균수는 응고제와 침지액의 농도가 높아질수록 뚜렷한 감소 경향을 나타낸 반면 용수의 온도는 유의미한 영향을 미치지 못하였다. 곤약의 저장성 실험에서 응고제[Ca(OH)2] 농도를 1.0%로 유지할 경우 인장강도는 10개월까지 큰 변화 없이 유지되는 것으로 나타났으나 0.8% 이하로 유지할 경우 급격한 감소를 나타내는 경향을 보였다. 일반세균수도 인장강도의 변화와 유사한 패턴을 보였다. 응고제 농도를 1.0%로 고정한 후 침지액에 의한 영향을 확인한 결과 시험된 모든 침지액 농도(4×10-3-1.2×10-2 N)에서 인장강도와 일반세균수 모두 저장 10개월까지 큰 변화없이 유지되는 것으로 나타났다. 이는 곤약의 저장시 응고제의 농도가 결정적 영향을 미치는 것을 의미하는 것으로 상온에서 응고제의 농도를 1.0% 이상 유지할 경우 침지액의 농도에 상관없이 상온에서 10개월 동안 물성을 유지할 수 있다는 것을 의미한다.

In this study, carbon fiber Z-pins were fabricated by applying the different manufacturing process, and pull out test was performed for the dumbbell type of test specimens. Carbon fiber Z pins with smooth surface(type I) and stepped surface(type II, type III) were fabricated by using autoclave. Carbon fiber Z-pins with stepped surface were manufacturing method, that is, mold forming and machining process. The experimantal results show that carbon fiber Z pins have superior pull-out characteristics to carbon steel Z-pins. Pull-out load and pull-out toughness of carbon fiber Z pins with stepped surface are larger than those of carbon fiber Z-pins with smooth surface. Pull-out load and pull out toughness of mold f ormed Z-pin are 31% and 218% larger than those of smooth surfaced Z-pins, respectively.

The purpose of this study was to establish the noise characteristics of noise sources and the corresponding noise reduction measures during each manufacturing process closest to the workers in the metalworking factory. To this end, the noise generated in the manufacturing process of metal products was measured and analyzed, and the frequency characteristics of noise sources and the causes of noise were identified. The noise map was used to predict the noise reduction effect. Moreover, it is expected that this will ultimately contribute to the reduction of human risks caused by the noise of the civil environment around metalworking factories.

The purpose of this study was to optimize the mandarin dry chip manufacturing using a response surface methodology. The experiment was designed based on a CCD (Central Composite Design), and the independent variables were the drying temperature (X1, 50-90oC), drying time (X2, 12-36 hours), and microwave pretreat time (X3, 0-4 minutes). The results of appearance (Y5), color (Y6), taste (Y8) and overall acceptance (Y10) were fitted to the response surface methodology model (R2=0.86, 0.88, 0.89, and 0.84, respectively). Increasing the drying temperature and microwave treatment time were negatively evaluated for consumer acceptance. On the other hand, a high value of consumer acceptance was evaluated when the drying time was more than 24 hr. Therefore, the optimal conditions of X1, X2, and X3 were 52.989oC, 24 hr, and 1 min, respectively. Under these optimal conditions, the predicted values of Y5, Y6, Y8, and Y10 were 5.066, 5.338, 5.063, and 5.339, respectively.

In the epoxy resin manufacturing process, carcinogenic ECH (epichlorohydrin), IPA (isopropanol) and Biphenol-A materials has been generally used. After the reaction, byproducts containing ECH/IPA/Water is remained along with final product. But, in the recovery process, ECH and IPA forming an azeotropic mixture with water containing feed solution at any temperature condition, the recovery of high purity ECH is difficult only by distillation. Therefore, pervaporation process could be suitable countermeasure due to its mild operation condition for separation of azeotropic mixtures at the point of energy and cost saving. In this study, Alumina-PVA composite membrane was prepared for pervaporation dehydration of ECH/IPA/Water feed mixtures and pervaporation performance and stability of the prepared composite membrane was identified.

With the recent development of manufacturing technology and the diversification of consumer needs, not only the process and quality control of production have become more complicated but also the kinds of information that manufacturing facilities provide the user about process have been diversified. Therefore the importance of big data analysis also has been raised. However, most small and medium enterprises (SMEs) lack the systematic infrastructure of big data management and analysis. In particular, due to the nature of domestic manufacturing companies that rely on foreign manufacturers for most of their manufacturing facilities, the need for their own data analysis and manufacturing support applications is increasing and research has been conducted in Korea. This study proposes integrated analysis platform for process and quality analysis, considering manufacturing big data database (DB) and data characteristics. The platform is implemented in two versions, Web and C/S, to enhance accessibility which perform template based quality analysis and real-time monitoring. The user can upload data from their local PC or DB and run analysis by combining single analysis module in template in a way they want since the platform is not optimized for a particular manufacturing process. Also Java and R are used as the development language for ease of system supplementation. It is expected that the platform will be available at a low price and evolve the ability of quality analysis in SMEs.

This study suggests a model of production information system that can reduce manufacturing lead time and uniformize quality by using DNC S/W as a part of constructing production information management system in the industrial field of the existing marine engine block manufacturing companies. Under the effect of development of this system, the NC machine interface device can be installed in the control computer to obtain the quality information of the workpiece in real time so that the time to inspect the process quality and verify the product defect information can be reduced by more than 70%. In addition, the reliability of quality information has been improved and the external credibility has been improved. It took 30 minutes for operator to obtain, analyze and manage the quality information when the existing USB memory is used, but the communication between the NC controller computer and the NC controller in real time was completed to analyze the workpiece within 10 seconds.