With continuous industrial development, the types, and amount of particulate matter (PM) have been increasing. Since 2018, environmental standards regarding PM have become more stringent. Pulse air jet bag filters are suitable for PM under the 20㎛ and, can function regardless of size, concentration and type. Filtration velocity and shape are important factors in the operation and design of the pulse air jet bag filters however, few established studies support this theory. In this research, numerical simulations were conducted based on experimental values and, several methods were employed for minimizing the pressure drop. In the pilot system, as the inlet duct velocity was faster than 19 m/sec, flow was not distributed equally and, re-entrainment occurred due to the hopper directional vortex. The multi-inlet system decelerated the hopper directional vortex by 25 ~ 30% , thereby decreasing total pressure drop by 6.6 ~ 14.7%. The guide vane system blocked the hopper directional vortex, which resulted optimal vane angle of 53°. The total pressure of the guide vane system increased by 0.5 ~ 3% at 1.5 m/min conditions. However, the filtration pressure drop decreased by 4.8 ~ 12.3% in all conditions, thereby reducing the operating cost of filter bags.

In this study, pressure drop was measured in the pulse jet bag filter without venturi on which 16 numbers of filter bags (Ø140 × 850 ℓ) are installed according to operation condition(filtration velocity, inlet dust concentration, pulse pressure, and pulse interval) using coke dust from steel mill. The obtained 180 pressure drop test data were used to predict pressure drop with multiple regression model so that pressure drop data can be used for effective operation condition and as basic data for economical design. The prediction results showed that when filtration velocity was increased by 1%, pressure drop was increased by 2.2% which indicated that filtration velocity among operation condition was attributed on the pressure drop the most. Pressure was dropped by 1.53% when pulse pressure was increased by 1% which also confirmed that pulse pressure was the major factor affecting on the pressure drop next to filtration velocity. Meanwhile, pressure drops were found increased by 0.3% and 0.37%, respectively when inlet dust concentration and pulse interval were increased by 1% implying that the effects of inlet dust concentration and pulse interval were less as compared with those changes of filtration velocity and pulse pressure. Therefore, the larger effect on the pressure drop the pulse jet bag filter was found in the order of filtration velocity(Vf), pulse pressure(Pp), inlet dust concentration(Ci), pulse interval(Pi). Also, the prediction result of filtration velocity, inlet dust concentration, pulse pressure, and pulse interval which showed the largest effect on the pressure drop indicated that stable operation can be executed with filtration velocity less than 1.5 m/min and inlet dust concentration less than 4 g/m3. However, it was regarded that pulse pressure and pulse interval need to be adjusted when inlet dust concentration is higher than 4 g/m3. When filtration velocity and pulse pressure were examined, operation was possible regardless of changes in pulse pressure if filtration velocity was at 1.5 m/min. If filtration velocity was increased to 2 m/min. operation would be possible only when pulse pressure was set at higher than 5.8 kgf/cm2. Also, the prediction result of pressure drop with filtration velocity and pulse interval showed that operation with pulse interval less than 50 sec. should be carried out under filtration velocity at 1.5 m/min. While, pulse interval should be set at lower than 11 sec. if filtration velocity was set at 2 m/min. Under the conditions of filtration velocity lower than 1 m/min and high pulse pressure higher than 7 kgf/cm2, though pressure drop would be less, in this case, economic feasibility would be low due to increased in installation and operation cost since scale of dust collection equipment becomes larger and life of filtration bag becomes shortened due to high pulse pressure.

본 논문에서는 초고압 특수 공간지를 활용한 다기능 포터블 카약을 제작하였다. 초고압 특수 공간지를 활용한 설계로 기존의 인플레터블 카약의 성능을 개선하여 하드쉘 카약의 성능에 근접하도록 제작하였다. 하드쉘 카약의 성능과 인플레터블 카약의 기능성 및 휴대성의 장점을 모두 가진 카약을 제작하였으며, 시제품 성능평가를 통해 기존 하드쉘 카약과의 성능을 비교하였다. 저항성능 검증결과는 목표속도 6knot에 대해 Hobie KONA kayak에 비해 Developed kayak이 12.33% 저항성능이 우수하였다. 경사시험결과는 동일배수량일 경우 Hobie KONA kayak 보다 Developed kayak의 무게중심이 선저를 기준으로 22.7% 낮게 분포하고 있으며, 이는 Hobie KONA kayak 보다 Developed kayak의 무게중심이 낮음으로 복원팔(GZ)에 대한 차이가 일정부분 감소된다. 선체 복원력에서는 Hobie KONA kayak이 약간 우수한 성능을 보여주었으나, 선회력과 저항계수면에서 Developed kayak이 더 우수한 결과를 보였다.

A pilot-scale pulse-jet bagfilter was designed, built and tested for the effects of four operating conditions (filtration velocity, inlet dust concentration, pulse pressure, and pulse interval time) on the total system pressure drop, using coke dust from a steel mill factory. Two models were used to predict the total pressure drop according to the operating conditions. These model parameters were estimated from the 180 experimental data points. The empirical model (EM) with filtration velocity, areal density, inlet dust concentration, pulse interval time and pulse pressure shows the best correlation coefficient (R=0.971) between experimental data and model predictions. The empirical model was used as it showed higher correlation coefficient (R=0.971) compared to that of the Multivariate linear regression(MLR) (R=0.961). The minimum pulse pressure predicted by empirical model (EM) was 5kg/㎠.

The new empirical static model was constructed on the basis of dimension analysis to predict the pressure drop according to the operating conditions. The empirical static model consists of the initial pressure drop term (N dust = ω0υf / P pulse t) and the dust mass number term (Δp initial), and two parameters (dust deposit resistance and exponent of dust mass number) have been estimated from experimental data. The optimum injection distance was identified in the 64 experimental data at the fixed filtration velocity and pulse pressure. The dust deposit resistance (K d), one of the empirical static model parameters got the minimum value at , d=0.11m, at which the total pressure drop was minimized. The exponent of dust mass number was interpreted as the elasticity of pressure drop to the dust mass number. The elasticity of the unimodal behavior had also a maximum value at , d=0.11m, at which the pressure drop increased most rapidly with the dust mass number. Additionally, the correlation coefficient for the new empirical static model was 0.914.

The pressure drop through pulse air jet-type bag filter is one of the most important factors on the operating cost of bagfilter houses. In this study, the pilot-scale pulse air jet-type bag filter with about 6 ㎡ filtration area was designed and tested for investigating the effects of the four operating conditions on the total pressure drop, using the coke dust collected from a steel mill factory. When the face velocity is higher than 2 m/min, it is not applicable to on-spot due to the increase of power expenses resulting from a high-pressure drop, and thus, 1.5 m/min is considered to be reasonable. The regression analysis results show that the degree of effects of independent parameters is a order of face velocity > concentration > time > pressure. The results of SPSS answer tree analysis also reveal that the operation time affects the pressure drop greatly in case of 1 m/min of face velocity, while the inlet concentration affects the pressure drop in case of face velocity more than 1.5 m/min.

Research results for the pressure drop variance depending on operation conditions such as change of inlet concentration, pulse interval, and face velocity, etc., in a pulse air jet-type bag filter show that while at 3kg/cm2 whose pulse pressure is low, it is good to make an pulse interval longer in order to form the first layer, it may not be applicable to industry because of a rapid increase in pressure. In addition, the change of inlet concentration contributes more to the increase of pressure drop than the pulse interval does. In order to reduce operation costs by minimizing filter drag of a filter bag at pulse pressure 5kg/cm2, the dust concentration should be minimized, and when the inlet dust loading is a lower concentration, the pulse interval in the operation should be less than 70 sec, but when inlet dust loading is a higher concentration, the pulse interval should be below 30 sec. In particular, in the case that inlet dust loading is a higher concentration, a high-pressure distribution is observed regardless of pulse pressure. This is because dust is accumulated continuously in the filter bag and makes it thicker as filtration time increases, and thus the pulse interval should be set to below 30 sec. If the equipment is operated at 1m/min of face velocity, while pressure drop is low, the bag filter becomes larger and thus, its economics are very low due to a large initial investment. Therefore, a face velocity of around 1.5 m/min is considered to be the optimal operation condition. At 1.5 m/min considered to be the most economical face velocity, if the pulse interval increases, since the amount of variation in filter drag is large, depending on the amount of inlet dust loading, the operation may be possible at a lower concentration when the pulse interval is 70 sec. However, for a higher concentration, either face velocity or pulse interval should be reduced.

The change of pressure drop according to the change in the inlet concentration, pulse interval, and injection distance of pulse air jet type bag filters, and the effect of venturi installation are as follows. The pressure drop with the range of 30 to 50mmH2O varies according to the injection distance with 30, 50, 70, 90sec and the inlet concentration of venture built-in fabric filters. For the lower concentration of 0.5g/m3 and 1g/m3, the pressure drop(ΔP) was stable 60 to 90minutes after operation. For the higher concentration of 3g/m3, as ΔP continues to go up, pulse interval should be set shorter than 30 seconds. The pressure drop with the injection distance of 110mm, when inlet dust concentration is 0.5g/m3 or 1g/m3, is 1.3 to 2 lower than with the injection distance of 50, 160, and 220mm, which means that the inflow amount of the secondary air by the instant acceleration is large. The injection distance of 2g/m3 and 3g/m3 has the similar pressure distribution. The higher inlet concentration is, the more important pulse interval is than injection distance. The pressure drop has proved to be larger when inlet concentration is lower and injection distance closer, on condition that the venturi is installed. The change in the pressure drop was smallest when injection distance was 50mm, followed by 220mm, 160mm, and 110mm.