This study examined the correlation of various operational factors including reaction temperature and the quantity of reductant and diluent with the characteristics of powder using TaF as feed materials, Na as a reductant and KCl/KF as a diluent. Also to control the particle size and shape, external supply system developed, it can provide a feed material and a reductant at a fixed quantity and evaluated the characteristics of tantalum powder. When the external supply system was applied instead of the batch type process that charges feed material, reductant and diluent at the same time, it was possible to induce regular reduction reaction between feed material and reductant, which increased the recovery rate and reduced the mixture of impurities. In particular, the application of the external supply system enabled the control of reaction temperature and reaction speed according to the feeding rate of feed material during reduced reaction, and resultantly it enabled the manufacturing of granular-shaped powder with a regular granularity of 2∼3 and purity of 99.5%.%.

Pure tantalum powder has been produced by combining Na as a reducing agent, TaF as feed material, KCl and KF as a diluent in a stainless steel (SUS) bomb, using the method of metallothermic reduction. And we examined various types of after-treatment that affect the high purification of powder. A significant amount of impurities contained in recovered powder was removed in various conditions of acid washing. In particular, 20% (HCl + HNO) was effective in removing heavy metal impurities such as Fe, Cr and Ni, 8% HSO + 8% (SO) in removing fluorides such as K and F from non-reactive feed material, and 2% + 1 % HF in removing oxides that formed during reaction. Significant amounts of oxygen and part of light metal impurities could be removed through deoxidation and heat treatment process. On the other hand, because it is difficult to remove completely heavy metal impurities such as Fe, Cr, and Ni through acid washing or heat treatment process if their contents are too high, it is considered desirable to inhibit these impurities from being mixed during the reduction process as much as possible.e.

기계적합금법으로 Ti와 B의 혼합분말로부터 TiB2분말을 제조하였고, Zr과 Ta의 Ti 치환 효과를 조사하였다. (Ti+B)의 혼합분말을 280시간 분쇄하여 TiB2단일상을 얻었고 기계적합금화 도중 비정질상은 관찰되지 않았다. Ti의 일부를 원자반경이 Ti보다 큰 Zr으로 치환한 결과 기계적합금화에 걸리는 시간이 크게 감소한 반면에, 붕화물 생성열이 절대값이 TiB2상보다 작은 Ta로 치환하면 280시간 분쇄하여도 단일상을 형성하지 못하였다.