식용 옥수수 수확기는 수확 시 옥수수 이삭의 손상율을 결정하는 탈과 시스템이 중요하다. 탈과 시스템을 개발하기 위해서는 탈과 시스템의 손상율에 영향을 미치는 주요 설계 변수를 구명해야 하고, 설계 변수의 영향 분석에는 시뮬레이션 기법이 많이 사용되고 있다. 본 연구의 목적은 탈과 시스템의 시뮬레이션 해석에 사용할 옥수수 줄기에 대한 이산요소 모델을 개발하는 것이다. 식용 옥수수의 특성을 고려하기 위하여 옥수수 줄기의 물리적 특성을 분석하였으며, 만능재료시험기를 이용한 압축 시험과 3점 굽힘 시험을 통하여 역학적 특성을 확인하였다. 또한, 옥수수 줄기의 이산요소 모델은 접촉 모델과 결합 모델로 구현하였고, 매개변수 연구를 통해 이산요소 모델의 주요 파라미터를 도출하였으며, 시험 결과와 비교하여 개발된 이산요소 모델을 검증하였다. 본 연구로부터 개발된 옥수수 줄기 모델은 탈과 시스템의 시뮬레이션에 활용된다.

Accurate and effective powder compaction analyses are performed for brittle materials such as graphite, utilized as a solid lubricant, by using the discrete element method (DEM). The reliability of the DEM analysis is confirmed by comparing the results of graphite powder compaction analyses using the DEM particle bonding contact model and particle non-bonding contact model with those from the powder compaction experiment under the same conditions. To improve the characteristics, the parameters influencing the compaction properties of the metal-graphite mixtures are explored. The compressibility increases as the size distribution of the graphite powder increases, where the shape of the graphite particles is uniform. The improved compaction characteristics of the metal-graphite (bonding model) mixtures are further verified by the stress transmission and compressive force distribution between the top and bottom punches. It is confirmed that the application of graphite (bonding model) powders resulted in improved stress transmission and compressive force distribution of 24% and 85%, respectively.

덤프 트럭 데크의 경량화를 통한 연료 소비를 줄이고 에코 친화적인 설계를 위해서는 정확한 구조 분석이 필요하다. 지금까지 데크의 하중은 정수압 또는 토압 이론을 기반으로 계산되었다. 이 방법으로 데크의 하중 불균일을 계산할 수 없다. 하중 분포는 골재 입자의 크기 분포 및 상호 작용에 따라 달라진다. 이산요소법은 유한요소법보다 효과적으로 골재의 거동을 시뮬레이션할 수 있다. 본 논문에 서는 벌크 밀도와 안식각을 측정하여 주요 특성을 얻었다. 15톤 덤프 트럭 데크는 범핑, 브레이킹 및 회전 시의 운동 조건을 적용하여 얻은 하중을 사용했다. 시뮬레이션은 이산요소해석 소프트웨어인 EDEM을 사용했다. 데크의 응력 및 변형 분포는 NASTRAN에 의해 계산되었다. 측정된 값과 비교하였고, 이를 통해 DEM 시뮬레이션의 결과는 수학적 가정에 의한 결과보다 정확함을 확인하였다.

Particle morphology change and different experimental condition analysis during composite fabrication process by traditional ball milling with discrete element method (DEM) simulation were investigated. A simulation of the three dimensional motion of balls in a traditional ball mill for research on the grinding mechanism was carried out by DEM simulation. We studied the motion of the balls, the ball behavior energy and velocity; the forces acting on the balls were calculated using traditional ball milling as simulated by DEM. The effect of the operational variables such as the rotational speed, ball material and size on the flow velocity, collision force and total impact energy were analyzed. The results showed that increased rotation speed with interaction impact energy between balls and balls, balls and pots and walls and balls. The rotation speed increases with an increase of the impact energy. Experiments were conducted to quantify the grinding performance under the same conditions. Furthermore, the results showed that ball motion affects the particle morphology, which changed from irregular type to plate type with increasing rotation speed. The evolution was also found to depend on the impact energy increase of the grinding media. These findings are useful to understand and optimize the particle motion and grinding behavior of traditional ball mills.

PURPOSES: Implementation and verification of the simple linear cohesive viscoelastic contact model that can be used to simulate dynamic behavior of sticky aggregates. METHODS: The differential equations were derived and the initial conditions were determined to simulate a free falling ball with a sticky surface from a ground. To describe this behavior, a combination of linear contact model and a cohesive contact model was used. The general solution for the differential equation was used to verify the implemented linear cohesive viscoelastic API model in the DEM. Sensitivity analysis was also performed using the derived analytical solutions for several combinations of damping coefficients and cohesive coefficients. RESULTS : The numerical solution obtained using the DEM showed good agreement with the analytical solution for two extreme conditions. It was observed that the linear cohesive model can be successfully implemented with a linear spring in the DEM API for dynamic analysis of the aggregates. CONCLUSIONS: It can be concluded that the derived closed form solutions are applicable for the analysis of the rebounding behavior of sticky particles, and for verification of the implemented API model in the DEM. The assumption of underdamped condition for the viscous behavior of the particles seems to be reasonable. Several factors have to be additionally identified in order to develop an enhanced contact model for an asphalt mixture.

PURPOSES: Evaluation of input parameters determination procedure for dynamic analysis of aggregates in DEM. METHODS: In this research, the aggregate slump test and angularity test were performed as fundamental laboratory tests to determine input parameters of spherical particles in DEM. The heights spreads, weights of the simple tests were measured and used to calibrate rolling and static friction coefficients of particles. RESULTS : The DEM simulations with calibrated parameters showed good agreement with the laboratory test results for given dynamic condition. CONCLUSIONS: It is concluded that the employed calibration method can be applicable to determine rolling friction coefficient of DEM simulation for given dynamic conditions. However, further research is necessary to connect the result to the behavior of aggregate in packing and mixing process and to refine static friction coefficient.

PURPOSES: Simulation of aggregate slump test using equivalent sphere particle in DEM and its validity evaluation against lab aggregate slump test METHODS : In this research, aggregate slump tests are performed and compared with DEM simulation. To utilize spheric particles in YADE, equivalent sphere diameter concept is applied. As verification measures, the volume in slump cone filled with aggregate is used and it is compared with volume in slump cone filled with equivalent sphere particle. Slump height and diameter are also used to evaluate the suggested numerical method with equivalent concept RESULTS : Simulation test results show good agrement with lab test results in terms of loose packing volume, height and diameter of slumped particle clump. CONCLUSIONS : It is concluded that numerical simulation using DEM is applicable to evaluate the effect of aggregate morphological property in loose packing and optimum gradation determination based on the aggregate slump test simulation result.