The effects of annealing on the microstructure and mechanical properties of Al–Zn–Mg–Cu–Si alloys fabricated by high-energy ball milling (HEBM) and spark plasma sintering (SPS) were investigated. The HEBM-free sintered alloy primarily contained Mg2Si, Q-AlCuMgSi, and Si phases. Meanwhile, the HEBM-sintered alloy contains Mg-free Si and θ-Al2Cu phases due to the formation of MgO, which causes Mg depletion in the Al matrix. Annealing without and with HEBM at 500oC causes partial dissolution and coarsening of the Q-AlCuMgSi and Mg2Si phases in the alloy and dissolution of the θ-Al2Cu phase in the alloy, respectively. In both alloys, a thermally stable α-AlFeSi phase was formed after long-term heat treatment. The grain size of the sintered alloys with and without HEBM increased from 0.5 to 1.0 μm and from 2.9 to 6.3 μm, respectively. The hardness of the sintered alloy increases after annealing for 1 h but decreases significantly after 24 h of annealing. Extending the annealing time to 168 h improved the hardness of the alloy without HEBM but had little effect on the alloy with HEBM. The relationship between the microstructural factors and the hardness of the sintered and annealed alloys is discussed.

Titanium, which has excellent strength and toughness characteristics, is increasingly used in the aerospace field. Among the titanium alloys used for body parts, more than 80 % are Ti-6Al-4V alloys with a tensile strength of 931 MPa. The spark plasma sintering (SPS) method is used for solidification molding of powder manufactured by the mechanical milling (MM) method, by sintering at low temperature for a short time. This sintering method avoids coarsening of the fine crystal grains or dispersed particles of the MM powder. To improve the mechanical properties of pure titanium without adding alloying elements, stearic acid was added to pure titanium powder as a process control agent (PCA), and MM treatment was performed. The properties of the MM powder and SPS material produced by solidifying the powder were investigated by hardness measurement, X-ray diffraction, density measurement and structure observation. The processing deformation of the pure titanium powder depends on the amount of stearic acid added and the MM treatment time. TiN was also generated in powder treated by MM 8 h with 0.50 g of added stearic acid, and the hardness of the powder was higher than that of Ti-6Al-4V alloy when treated with MM for 8 h. When the MM-treated powder was solidified in the SPS equipment, TiC was formed by the solid phase reaction. The SPS material prepared as a powder treated with MM 8 h by adding 0.50 g of stearic acid also formed TiN and exhibited the highest hardness of Hv1253.

Metals such as stainless steel and alloy 600 are used as structures and materials in nuclear power plants due to their excellent mechanical properties and heat resistance. And recently thermal and mechanical cutting technologies are being actively researched and developed for dismantling NPP. Among them, the mechanical cutting method has the advantage of less secondary waste generation such as fume and fine dust, but according to the wider the cutting range, the reaction force and the cutting device size are increased. In this paper, plasma assisted milling has been proposed to reduce the reaction force and device size, and the plasma efficiency was measured for SUS 316L. The plasma torch was operated at the level of 3 to 4 kW so that it was heated only without cutting. And the feedrate was set at 150 to 250 mm/min. The test confirmed that the plasma efficiency was 35% about SUS 316L, and it is expected that the numerical analysis using these test results can be used as basic data for plasma assisted milling.

Various cutting technologies such as thermal and mechanical are being researched and developed to dismantle shutdown nuclear power plants. Each technology has the following advantages and disadvantages. The thermal cutting method has low reaction force and fast cutting speed, but secondary waste such as fume, dross, and fine dust is generated. The mechanical cutting method has the advantage of low generation of secondary waste such as fume, dross, and fine dust, but has the disadvantage of increasing the size of the device due to its large reaction force. In this study, the performance of plasma milling robot cutting technology for nuclear power plant materials was evaluated. First, before applying plasma auxiliary milling to the robot, tests were conducted on SUS 316 L and Alloy 600 to secure processing conditions such as plasma torch output and transfer speed. The test have shown that the mechanical strength was decreased of each material at the output power of the plasma torch of 4.4 and 8.4 kW, the transfer speed of 200 and 100 mm/min. Based on the test results, a plasma milling was attached to the robot and tested, and it was confirmed that even a small robot with a load of 140 kg can cut without any major problems.

Milling facilities, which belong to the front end of the nuclear fuel cycle, are essential steps for utilizing uranium in nuclear power generation. These milling facilities currently provide the International Atomic Energy Agency (IAEA) with the location and annual production capacity of the facility through the Additional Protocol (AP, INFCIRC/540) and grant IAEA inspectors on-site sampling authority to apply safeguards to the facility. However, since milling facilities process a large amount of nuclear material and the product uranium ore concentrate (UOC) is bulk material, the absence of accounting for the facility could pose a potential risk of nuclear proliferation. Therefore, this study proposes technical approach that can be utilized for safeguards in milling facilities. Since the half-life of uranium isotopes is much longer than that of its daughter, they reach the secular equilibrium condition. However, after milling process, the fresh tailing showed the break of that secular equilibrium. As time goes on, they newly reach another secular equilibrium condition. Based on this observation, this study discussed the feasibility of the ratio method in safeguards purpose. The scenario applied in this study was 1% of uranium mill tailing. It was observed that the U-238/Th-234 and U- 238/Pa-234m ratios in fresh milling tails varied as a function of time after discharging, particularly during the first one year. This change can be worked as a significant signature in terms of safeguards. In conclusion, the ratio method in mill tails could be applicable for safeguards of nuclear milling facility.

Anomaly detection for each industrial machine is recognized as one of the essential techniques for machine condition monitoring and preventive maintenance. Anomaly detection of industrial machinery relies on various diagonal data from equipped sensors, such as temperature, pressure, electric current, vibration, and sound, to name a few. Among these data, sound data are easy to collect in the factory due to the relatively low installation cost of microphones to existing facilities. We develop a real time anomalous sound detection (ASD) system with the use of Autoencoder (AE) models in the industrial environments. The proposed processing pipeline makes use of the audio features extracted from the streaming audio signal captured by a single-channel microphone. The pipeline trains AE model by the collected normal sound. In real factory applications, the reconstruction error generated by the trained AE model with new input sound streaming is calculated to measure the degree of abnormality of the sound event. The sound is identified as anomalous if the reconstruction error exceeds the preset threshold. In our experiment on the CNC milling machining, the proposed system shows 0.9877 area under curve (AUC) score.

Tungsten disulfide (WS2) nanosheets have attracted considerable attention because of their unique optical and electrical properties. Several methods for fabrication of WS2 nanosheets have been developed. However, methods for mass production of high-quality WS2 nanosheets remain challenging. In this study, WS2 nanosheets were fabricated using mechano-chemical ball milling based on the synergetic effects of chemical intercalation and mechanical exfoliation. The ball-milling time was set as a variable for the optimized fabricating process of WS2 nanosheets. Under the optimized conditions, the WS2 nanosheets had lateral sizes of 500–600 nm with either a monolayer or bilayer. They also exhibited high crystallinity in the 2H semiconducting phase. Thus, the proposed method can be applied to the exfoliation of other transition metal dichalcogenides using suitable chemical intercalants. It can also be used with highperformance WS2-based photodiodes and transistors used in practical semiconductor applications.

The purpose of using coolant in machining is both to increase a tool life and also to prevent product deformation and thus, stabilize the surface quality by lubricating and cooling the tool and the machining surface. However, a very small amount of cutting mist should be used because chlorine-based extreme pressure additives are used to generate environmental pollutants in the production process and cause occupational diseases of workers. In this study, medical titanium alloy (Ti-6Al-7Nb) was subjected to a processing experiment by selecting factors and levels affecting cutting power in the processing of the Aerosol Dry Lubrication (ADL) method using vegetable oil. The machining shape was a slot to sufficiently reflect the effect of the cutting depth. As for the measurement of cutting force, the trend of cutting characteristics was identified through complete factor analysis. The factors affecting the cutting force of ADL slot processing were identified using the reaction surface analysis method, and the characteristics of the cutting force according to the change in factor level were analyzed. As the cutting speed increased, the cutting force decreased and then increased again. The cutting force continued to increase as the feed speed increased. The increase in the cutting depth increased the cutting force more significantly than the increase in the cutting speed and the feed speed. Through the reaction surface analysis method, the regression equation for predicting cutting force was identified, and the optimal processing conditions were proposed. The cutting force was predicted from the secondary regression equation and compared with the experimental value.

Various cutting technologies are being developed for dismantling nuclear power plants. these technologies are including mechanical and thermal methods. For example, mechanical cutting methods include sawing, drilling and milling. But, due to the strength of material, mechanical cutting methods have limits of cutting depth and tool life. Therefore, this milling machine assisted plasma torch was developed to improve the limits. And this machine has the principle of softening effect caused by the high temperature. In this work, this developed device was evaluated in view of the cutting depth and tool life in cutting process. For this process, a plasma torch was attached to the front of the endmill processing path to heat the Inconel 600. As results, compare to conventional milling, when the plasma torch power is 6.4 kW, the cutting depth was increased by 4 mm at condition (feed rate is 100 mm·min−1, tool diameter is 10 mm, rotating speed is 1,000 rpm). And cutting length increase 2 times from 300 mm to 600 mm at 16 mm of tool diameter.

This study aimed to evaluate the changes in the content of functional components and antioxidant activity of rice and barley according to the milling process used. A considerable amount of γ-oryzanol was observed in unmilled rice and barley. However, γ-oryzanol was not detected in the rice and barley after the milling process. The highest content of γ-aminobutyric acid (GABA) was observed in the unmilled Keunalbori-1-ho barley. The contents of biotin in all samples also decreased in the milled grains compared to the unmilled grains. The highest content of total polyphenols and flavonoids was observed in the Heuksujeongchal barley, and the highest radical scavenging activity was also found in this grain. The milling process led to a decrease in the content of functional components, including γ-oryzanol, GABA, biotin, polyphenols, and flavonoids in both rice and barley. These results may be useful in the development of processed foods using cereal grains.

Recently, high-entropy carbides have attracted considerable attention owing to their excellent physical and chemical properties such as high hardness, fracture toughness, and conductivity. However, as an emerging class of novel materials, the synthesis methods, performance, and applications of high-entropy carbides have ample scope for further development. In this study, equiatomic (Hf-Ti-Ta-Zr-Nb)C high-entropy carbide powders have been prepared by an ultrahigh- energy ball-milling (UHEBM) process with different milling times (1, 5, 15, 30, and 60 min). Further, their refinement behavior and high-entropy synthesis potential have been investigated. With an increase in the milling time, the particle size rapidly reduces (under sub-micrometer size) and homogeneous mixing of the prepared powder is observed. The distortions in the crystal lattice, which occur as a result of the refinement process and the multicomponent effect, are found to improve the sintering, thereby notably enhancing the formation of a single-phase solid solution (high-entropy). Herein, we present a procedure for the bulk synthesis of highly pure, dense, and uniform FCC single-phase (Fm3m crystal structure) (Hf-Ti-Ta-Zr-Nb)C high-entropy carbide using a milling time of 60 min and a sintering temperature of 1,600oC.

Oxide dispersion-strengthened (ODS) steel has excellent high-temperature properties, corrosion resistance, and oxidation resistance, and is expected to be applicable in various fields. Recently, various studies on mechanical alloying (MA) have been conducted for the dispersion of oxide particles in ODS steel with a high number density. In this study, ODS steel is manufactured by introducing a complex milling process in which planetary ball milling, cryogenic ball milling, and drum ball milling are sequentially performed, and the microstructure and high-temperature mechanical properties of the ODS steel are investigated. The microstructure observation revealed that the structure is stretched in the extrusion direction, even after the heat treatment. In addition, transmission electron microscopy (TEM) analysis confirmed the presence of oxide particles in the range of 5 to 10 nm. As a result of the room-temperature and high-temperature compression tests, the yield strengths were measured as 1430, 1388, 418, and 163 MPa at 25, 500, 700, and 900oC, respectively. Based on these results, the correlation between the microstructure and mechanical properties of ODS steel manufactured using the composite milling process is also discussed.

High-entropy alloys have excellent mechanical properties under extreme environments, rendering them promising candidates for next-generation structural materials. It is desirable to develop non-equiatomic high-entropy alloys that do not require many expensive or heavy elements, contrary to the requirements of typical high-entropy alloys. In this study, a non-equiatomic high-entropy alloy powder Fe49.5Mn30Co10Cr10C0.5 (at.%) is prepared by high energy ball milling and fabricated by spark plasma sintering. By combining different ball milling times and ball-topowder ratios, we attempt to find a proper mechanical alloying condition to achieve improved mechanical properties. The milled powder and sintered specimens are examined using X-ray diffraction to investigate the progress of mechanical alloying and microstructural changes. A miniature tensile specimen after sintering is used to investigate the mechanical properties. Furthermore, quantitative analysis of the microstructure is performed using electron backscatter diffraction.

This study was carried out to investigate milling's effect on the pasting properties and storage stability of dry-milled rice flour. Rice flour's moisture content was increased from 9.48% to 9.80% after going through a rice polisher, and the crude fat content of rice flour was decreased from 0.91% to 0.62% after going through a rice polisher. In the color index of rice flour, the rice polisher was only affected by yellowness. The pasting properties were verified through RVA, and it was confirmed that the use of a rice polisher had no significant effect on the pasting properties. As a result of observing the changes in fatty acid value, it was ascertained that the storage period could be increased using the rice polisher. These results suggest that the rice polisher can increase the storage period without changing the pasting properties.

In this study, acoustic and viscosity data are collected in real time during the ball milling process and analyzed for correlation. After fast Fourier transformation (FFT) of the acoustic data, changes in the signals are observed as a function of the milling time. To analyze this quantitatively, the frequency band is divided into 1 kHz ranges to obtain an integral value. The integrated values in the 2–3 kHz range of the frequency band decrease linearly, confirming that they have a high correlation with changes in viscosity. The experiment is repeated four times to ensure the reproducibility of the data. The results of this study show that it is possible to estimate changes in slurry properties, such as viscosity and particle size, during the ball milling process using an acoustic signal.