Milling media of steel and partially stabilized zirconia(PSZ) were used to produce Si by mechanical alloying(MA) of Mo-25.0at%Si elemental powder mixture. The effect of milling medium materials on MA of the powder mixture have been investigated by XRD and DTA. The reaction rate and the end-product noticeably depended upon the milling medium material. The formation of Si and phases by PSZ ball-milling took place after 15 hr of MA and was characterized by a slow reaction rate as Mo, Si, and Si coexisted for a long period of milling time. The formation of a new phase by steel ball-milling, however, did not take Place even after 96 hr of MA. DTA and annealing results showed that and Si were formed after heating the ball-milled powder specimens to different temperatures. At low temperatures, Mo and Si were transformed into . At high temperatures, the formation of Si can be partially attributed to the reaction, 7Mo+Si+-.4Si . The formation of Si and Mo5Si3 phases by mechanical alloying of the powder mixture and the relevant reaction rate appeared to depend upon the milling medium material as well as the thermodynamic properties of the end-products.

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