In this study, the effect of slit length on the reduction of waste material was studied numerically. At the same time, the tightening axial force between steering shaft and asymmetry pinch yoke was also studied and compared. To achieve this study, the numerical simulation was performed by AFDEX commercial code. The slit length(Ls) of pinch yoke was increased from 25mm to 34mm by the steps with an interval of 3mm. AISI 1025 was applied for the source material of asymmetry pinch yoke. Amount of deformation was applied as much as 0.1mm for tightening the pinch bolt yoke and the steering gear shaft. It was revealed that the stress of steering shaft ear in XX-direction and YY-direction showed the highest value in 34mm and 31mm of slit length cases, respectively. The stress of ZZ-direction has the same value in all cases. The tightening stress between the asymmetry pinch yoke and the shaft of steering gear had the highest value in XY-direction. In additions, when slit length was increased by the steps with an interval of 3mm, the material was more wasted approximately as much as 0.844g. In conclusions, 31mm of lit length was the optimal length in aspect of the tightening stress and the waste material.

• 민세훈(Graduate school of Mechanical Engineering, Kongju National University) | Se-Hun Min,
• 서현규(Member, Division of MEchanical & Automotive Engineering, Kongju National University) | Hyun-Kyu Suh Corresponding Author