In this work, p-type Bi−Sb−Te alloys powders are prepared using gas atomization, a mass production powder preparation method involving rapid solidification. To study the effect of the sintering temperature on the microstructure and thermoelectric properties, gas-atomized powders are consolidated at different temperatures (623, 703, and 743 K) using spark plasma sintering. The crystal structures of the gas-atomized powders and sintered bulks are identified using an X-ray diffraction technique. Texture analysis by electron backscatter diffraction reveals that the grains are randomly oriented in the entire matrix, and no preferred orientation in any unique direction is observed. The hardness values decrease with increasing sintering temperature owing to a decrease in grain size. The conductivity increases gradually with increasing sintering temperature, whereas the Seebeck coefficient decreases owing to increases in the carrier mobility with grain size. The lowest thermal conductivity is obtained for the bulk sintered at a low temperature (603 K), mainly because of its fine-grained microstructure. A peak ZT of 1.06 is achieved for the sample sintered at 703 K owing to its moderate electrical conductivity and sustainable thermal conductivity.

• Jin-Koo Han(Division of Advanced Materials Engineering & Institute for Rare Metals, Kongju National University, Cheonan 31080, Republic of Korea)
• Dong-won Shin(Division of Advanced Materials Engineering & Institute for Rare Metals, Kongju National University, Cheonan 31080, Republic of Korea)
• Babu Madavali(Division of Advanced Materials Engineering & Institute for Rare Metals, Kongju National University, Cheonan 31080, Republic of Korea)
• Soon-Jik Hong(Division of Advanced Materials Engineering & Institute for Rare Metals, Kongju National University, Cheonan 31080, Republic of Korea) Corresponding author