In this paper, a simulation computerized crash analysis evaluation method through reverse engineering was applied to the Defender vehicle to systemize and simplify the certification of small-scale electric vehicles. The Defender vehicle was selected as a benchmarking vehicle that converts into an electric vehicle, and the layout of the frame and element analysis of individual parts were conducted through reverse engineering. To review the vehicle package layout, the fastening and assembly method for each part was analyzed referring to the Defender maintenance guide and parts list, and it was used for frame element technology analysis. In addition, collisions according to the main frame material and the shape of the crash box were analyzed, and various cases were analyzed through parameter study. As a result of the crash analysis, it was found that the mild steel main frame could not guarantee the safety of the vehicle in a fixed wall collision situation, and the ATOS material would increase the collision safety of the Defender relatively. Through the crash analysis according to the shape of the crash box, it was found that the strength of the crash box is too high compared to the main body, and this should be reflected in the design for small-volume production of multiple products.

• Humayun Kabir(인하대학교)
• 이흥식(중부대학교) | LEE HEUNG SHIK Corresponding author