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Lessons Learned in Improvement Work of Fuel Handling Equipment at Operating Nuclear Power Plants

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한국방사성폐기물학회 학술논문요약집 (Abstracts of Proceedings of the Korean Radioactive Wasts Society)
한국방사성폐기물학회 (Korean Radioactive Waste Society)
초록

The purpose of this study is to provide lessons learned in the experience of improvement work of fuel handling equipment at operating nuclear power plants. The upgrade of fuel handling equipment for safety enhancement and performance improvement has been going on for 15 years since the early 2000’s. The main goal is to increase fuel loading/unloading capability of the equipment from about 2.5 fuel assemblies per hour to more than six (6). It is achieved with sequential operations of three (3) fuel handling equipment, which consists of the refueling machine, the fuel transfer system and the spent fuel handling machine. The scope of the upgrade for fuel handling equipment is summarized as follows. The PC data control system based on PLC for interlocks and high speed motor drive system is introduced for better operating efficiency. The motors and drives for bridge, trolley, and hoist are replaced with AC servomotors and drivers, respectively. The fuel transfer system has an auto-initiation feature operating from the refueling machine or the spent fuel handling machine. The winch motor and drive for the carriage of fuel transfer system is also replaced with AC servomotors and drivers. And some of HPU (hydraulic power units) equipment for each building (reactor containment building and fuel handling building) are replaced to improve their function. The considerations for improvement of fuel handling equipment are as belows. 1) Fuel handling should be consistent with the instructions provided by the fuel designer and/or manufacturer, which are for Standard type fuel and Westinghouse type fuel, used in domestic nuclear power plants. Each fuel has unique design characteristics, which are PLC setpoints for overload and underload, slow speed zones for a bridge, trolley and hoist, allowable acceleration/deceleration value in handling, hoist elevation and manual speed in off-index operation at reactor. 2) The interlock system should be designed in accordance with design criteria specified by the utilities of nuclear power plant. 3) Performance should be improved according to the operating characteristics of the fuel handling equipment. High-speed and optimization of FTS upender and carriage are essential for operating performance so that its modification should be considered first. And the low speed and range in the operation mechanism of the hoist should be designed to comply with guidelines. 4) The accident analysis through self-diagnosis function and operation history in modification at domestic operating nuclear power plants would be good lessons learned. It is advisable to utilize such various information as it can help to improve reliability of nuclear fuel handling operation and power plant operation rate.

저자
  • Sang-Gyoon Chang(KEPCO Engineering & Construction Company (KEPCO E&C)) Corresponding author
  • Won-Bae Park(KEPCO Engineering & Construction Company (KEPCO E&C))
  • Min-Gyu Kim(KEPCO Engineering & Construction Company (KEPCO E&C))
  • Dae-Hyuk Kwon(Korea Hydro & Nuclear Power (KHNP))