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Automated FMEA Framework Reflecting Field Failures Using Local LLM-Based RAG KCI 등재

로컬 LLM 기반 RAG를 활용한 고장이력 반영 FMEA 자동화 프레임워크

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한국산업경영시스템학회지 (Journal of Society of Korea Industrial and Systems Engineering)
한국산업경영시스템학회 (Society of Korea Industrial and Systems Engineering)
초록

This study addresses the limitations of traditional Failure Modes and Effects Analysis (FMEA), which heavily relies on expert judgment and lacks the ability to effectively incorporate unstructured failure history data such as warranty claims and maintenance records into the design stage. To overcome these challenges, we propose an automated FMEA framework based on a Retrieval-Augmented Generation (RAG) architecture integrated with a Local Large Language Model (LLM) in a secure, locally managed environment. The proposed system stores claim and test data in a vector database and leverages the LLM to retrieve and analyze relevant information, enabling automatic extraction of new failure modes and dynamic updates to FMEA documents. Additionally, the system recalculates Risk Priority Number (RPN) by adjusting severity, occurrence, and detection ratings when recurring failures are detected. To improve response quality, we applied prompt engineering and optimized chunking parameters during data retrieval. This research demonstrates the feasibility of achieving a life cycle-integrated quality enhancement framework throughout the product lifecycle while ensuring data security.

목차
1. 서 론
2. 관련 문헌 연구
3. Methodology
    3.1 사용 모델
    3.2 RAG(Retrieval-Augmented Generation)
    3.3 FMEA 자동화 프레임워크
4. 실 험
    4.1 실험 데이터
    4.2 실험 구성
    4.3 실험 방법
    4.4 실험 결과
5. 결 론
Acknowledgement
References
저자
  • Jinsoo Jeong(Department of Industrial Systems Engineering Kyonggi University Graduate School) | 정진수 (경기대학교 일반대학원 산업시스템공학과)
  • Yoojin Jang(Department of Industrial Systems Engineering Kyonggi University Graduate School) | 장유진 (경기대학교 일반대학원 산업시스템공학과)
  • Kwanghui Shin(Department of Industrial Systems Engineering Kyonggi University Graduate School) | 신광희 (경기대학교 일반대학원 산업시스템공학과)
  • Si-Woo Kim(Department of Industrial Systems Engineering Kyonggi University Graduate School) | 김시우 (경기대학교 일반대학원 산업시스템공학과)
  • Yong Soo Kim(Department of Industrial Systems Engineering Kyonggi University) | 김용수 (경기대학교 산업시스템공학과) Corresponding author