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벨로우즈 제작 시 원가 계산 및 견적서 자동 산출을 위한 소프트웨어 개발 KCI 등재

Software Development for Automated Cost Calculation and Quotation Generation in Bellows Production

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한국기계항공기술학회지(구 한국기계기술학회지) (Journal of the Korean Society of Mechanical and Aviation Technology)
한국기계기술학회 (Korean Society of Mechanical Technology)
초록

In the manufacturing industry of metallic bellows, accurate cost estimation and quotation generation are crucial because the design dimensions and material specifications vary with each OEM order. This study aims to develop a Microsoft Excel-based software that automatically calculates production costs and generates quotations for single-type and double-type circular bellows based on the EJMA (Expansion Joint Manufacturers Association) 10th Edition design standards. The proposed program integrates the essential cost components — raw materials, forming processes, welding, assembly, inspection, and overhead — into a modular calculation system. Using VBA (Visual Basic for Applications), the system allows users to input design parameters (such as pitch, convolution height, mean diameter, and thickness), after which it automatically computes material consumption, manufacturing time, and total cost, providing an itemized quotation sheet. This automation not only reduces manual calculation errors but also significantly shortens the lead time for quotation preparation. The research demonstrates that the developed system achieves cost estimation accuracy within ±3% of actual production costs and can be easily adapted to different bellows configurations, thereby enhancing productivity and competitiveness in OEM manufacturing environments.

목차
Abstract
1. 서 론
2. 원가 계산 구성요소
3. 원가 계산 방법
4. 프로그램 구성
5. 결 론
References
저자
  • 장봉춘(Professor, Dept. of Mechanical Engineering, Gyeongkuk Naitonal University) | Bongchoon Jang Corresponding author