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Effect of Bimodal WC Particle Size Distribution on the Mechanical Properties of WC–Mo2C–Co Cemented Carbides KCI 등재

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한국분말재료학회(구 한국분말야금학회) (Korean Powder Metallurgy Institute)
초록

In this study, the influence of bimodal WC particle size design on the microstructure and mechanical properties of WC–27 wt.% Mo₂C–10 wt.% Co cemented carbides was systematically investigated. Bimodal hard-phase designs were realized by combining ultrafine WC (300 nm) and coarse WC (1.8 μm) at various ratios, followed by consolidation via spark plasma sintering (SPS). During sintering, Mo₂C preferentially dissolved into the Co-rich liquid phase due to its higher solubility than WC, forming a Co–Mo–C liquid. As sintering progressed, ultrafine WC selectively dissolved owing to its high interfacial energy, gradually transforming the liquid composition into a Co–Mo–W–C system. Owing to the short holding time and rapid cooling rate of SPS, the η-phase (M₆C) formed during sintering remained metastable. Meanwhile, selective dissolution–reprecipitation resulted in the formation of Mo₂C-based core–rim structures with W enrichment in the rim region as (Mo, W)₂C. As the fraction of ultrafine WC increased, the hardness increased from 1769 to 1997 kgf/mm2, whereas the fracture toughness exhibited an insignificant difference from 6.56 to 6.65 MPa·m¹/². Fracture behavior analysis revealed that crack deflection and crack bridging occurred at the Mo₂C core–rim interfaces, effectively suppressing straight crack propagation. These results demonstrate that the introduction of ultrafine WC plays a dominant role in enhancing mechanical performance, and that bimodal WC design combined with Mo₂C addition is a highly effective strategy for developing high-performance cemented carbides for machining

목차
1. Introduction 
2. Materials and Methods 
3. Results and Discussion 
4. Conclusion 
Funding
Conflict of Interest 
Data Availability Statement 
Author Information and Contribution 
Acknowledgments
References
저자
  • Bin Lee(Department of Advanced Materials Engineering, Kyung Hee University, Yongin 17104, Republic of Korea)
  • Jinwoo Seok(Research Institute of Intelligent Manufacturing & Materials Technology, Korea Institute of Industrial Technology, Incheon 21655, Republic of Korea, Department of Advanced Materials Engineering, Kyung Hee University, Yongin 17104, Republic of Korea)
  • Junhee Han(Research Institute of Intelligent Manufacturing & Materials Technology, Korea Institute of Industrial Technology, Incheon 21655, Republic of Korea)
  • Leeseung Kang(Research Institute of Intelligent Manufacturing & Materials Technology, Korea Institute of Industrial Technology, Incheon 21655, Republic of Korea) Corresponding author
  • Jong Tae Kim(Research Institute of Intelligent Manufacturing & Materials Technology, Korea Institute of Industrial Technology, Incheon 21655, Republic of Korea, Department of Materials Science & Engineering, Yonsei University, Seoul 03722, Republic of Korea)
  • Juree Jung(Research Institute of Intelligent Manufacturing & Materials Technology, Korea Institute of Industrial Technology, Incheon 21655, Republic of Korea, Department of Materials Science & Engineering, Yonsei University, Seoul 03722, Republic of Korea)