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비전통 오일 생산 플랜트에서의 DDC(Direct Digital Control) 기반 통합 제어 구조 및 운전 최적화에 관한 연구 KCI 등재

A Study on DDC (Direct Digital Control)-Based Integrated Control Architecture and Operational Optimization for Unconventional Oil Production Plants

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한국기계항공기술학회지(구 한국기계기술학회지) (Journal of the Korean Society of Mechanical and Aviation Technology)
한국기계항공기술학회(구 한국기계기술학회) (Korean Society of Mechanical Technology)
초록

This study proposes a distributed integrated control architecture based on Direct Digital Control(DDC) as an alternative to conventional centralized Distributed Control System(DCS) structures for a Canadian oil sands pilot plant, and theoretically analyzes its control characteristics and operational optimization potential. The target process consists of production and circulation, separation, water treatment, partial upgrading, and utility systems, and exhibits complex characteristics such as multiphase flow, high viscosity, time delay, strong coupling, and operation under extreme environmental conditions. In this study, an integrated control architecture combining independent DDC nodes for each process unit with a supervisory control layer is presented. A control model considering the coupling relationships among production, separation, water treatment, and upgrading processes is formulated, along with an objective function for energy optimization. Furthermore, through literature-based comparison and system architecture analysis, it is demonstrated that the DDC-based structure is suitable for oil sands pilot plants in terms of responsiveness, scalability, fault isolation, and energy efficiency.

목차
Abstract
1. 서 론
2. 이론적 배경
    2.1 기존 DCS(Distributed Control System) 기반제어 시스템
    2.2 기존 DCS(Distributed Control System) 구조의 한계와 DDC(Direct Digital Control)구조의 장점
3. 시스템 구성 및 공정 인터페이스분석
4. DDC(Direct Digital Control) 기반 통합제어 구조 및 운전 최적화 전략
    4.1 제어 계층 및 로컬 노드 모델
    4.2 운전 최적화 목적함수
    4.3 DCS(Distributed Control System) 대비 기대효과
5. 성능 평가 및 고찰
6. 결 론
후 기
References
저자
  • 정진홍(President, Gaonens Co., Ltd. Doctor of Engineering in mechanical systems) | Jin-hong Jung Corresponding author