Evaluation of Mechanical Characteristics of Al5083 Laser Welding for Alloy Hull Structure
Al5083 aluminum alloy is widely used for ship hull structures owing to its high specific strength and excellent corrosion resistance; however, conventional arc welding involves high heat input, which induces welding distortion and degrades the mechanical performance of the joint. In this study, a parametric case study on laser welding of Al5083 butt joints was conducted with laser power, welding speed, and wire feed rate as key process variables. Bead geometry and back-bead integrity were evaluated for nine conditions, and the optimal condition was determined to be a laser power of 0.5 kW, a welding speed of 40 cm/min, and a wire feed rate of 30 mm/min. Under this condition, the tensile strength and elongation of the welded joint decreased to approximately 63% and 25% of the base-metal values, respectively, and the tensile energy decreased to approximately 39%. High-cycle fatigue tests yielded S–N relationships of = 6.59 × 102 · Nf−0.114 for the base metal and = 3.67 × 102 · Nf−0.106 for the welded joint, indicating a fatigue-strength ratio of approximately 0.60– 0.65. This ratio provides a rationale for applying a reduction factor to the base-metal S–N curve in the fatigue design of laser-welded Al5083 structures.