In this paper, the prototype of surface EMG (ElectroMyoGram) sensor is developed for the robotic rehabilitation applications, and the developed sensor is composed of the electrodes, analog signal amplifiers, analog filters, ADC (analog to digital converter), and DSP (digital signal processor) for coding the application example. Since the raw EMG signal is very low voltage, it is amplified by about one thousand times. The artifacts of amplified EMG signal are removed by using the band-pass filter. Also, the processed analog EMG signal is converted into the digital form by using ADC embedded in DSP. The developed sensor shows approximately the linear characteristics between the amplitude values of the sensor signals measured from the biceps brachii of human upper arm and the joint angles of human elbow. Finally, to show the performance of the developed EMG sensor, we suggest the application example about the real-time human elbow motion acquisition by using the developed sensor.