Chlorine dioxide gas is a relatively new sanitizer in the food industry and has more accessibility than its aqueous form. Depending on the generation method of ClO2, there can be byproducts like chlorite and chlorate ions that can decrease the disinfectant efficacy and purity of ClO2. Recently, a new technology has been developed that generates chlorine dioxide without using chlorine gas. This new electrochemical method generates gaseous chlorine dioxide from aqueous sodium chlorite (NaClO2). Unlike earlier methods, there is reduced generation of byproducts, including chlorite and chlorate. Additionally, the purity of ClO2 obtained by this method can be as high as 98%. The aim of this study was to evaluate the effect of ClO2 gas, generated by the electrochemical method, against the foodborne microorganisms occurring on slaughter equipment and livestock carcasses. Using AISI 304 stainless steel in livestock processing equipment, the disinfectant effect of chlorine dioxide gas, in presence of organic matter such as yeast extract and feces, on E. coli and S. typhimurium contamination, was examined. Both E. coli and S. typhimurium counts were reduced by more than 5 log cycles in presence of 2.5% and 5% feces. When beef, pork skin, and chicken wings were treated with chlorine dioxide gas, despite significant differences in comparison with the control group, the microbial count was reduced by less than 2 log cycles. Overall, our results confirmed the applicability of gaseous chlorine dioxide as a disinfectant in livestock processing equipment and livestock products.

Chlorine dioxide gas is a relatively new sanitizer in the food industry that has more accessibility than its aqueous form. Depending on the method by which ClO2 gas is generated, there can be byproducts like chlorite and chlorate ions, which can decrease its disinfectant effect and purity. Recently, new technology that generates chlorine dioxide without using chlorine gas has been developed to remove those defects. This new electrochemical method generates gaseous chlorine dioxide from aqueous sodium chlorite (NaClO2). The present study was conducted to evaluate the effects of ClO2 gas generated by an electrochemical method against foodborne microorganisms. To accomplish this, ClO2 gas at different concentrations (1, 5, 10 and 20 ppm) was applied to E. coli and S. Typhimurium for different exposure times (1, 5, 10, 15 and 20 min) under room temperature conditions at <40% relative humidity. The results revealed ClO2 gas was highly effective for the inactivation of E. coli and S. Typhimurium and showed a reduction in populations of over 5 log CFU/ml under ambient conditions with low relative humidity (30–40%). In conclusion, ClO2 gas treatment is highly applicable to control of foodborne pathogens.