In this study, a new method of rapid preparation of carbon nanotube (CNT) solution with highly dispersed morphology by free arc excitation is proposed, which shortens the time of the preparation of CNT solution with low concentration. The principle is that the high-energy flow density heat generated by the free arc makes the vaporizable substance coated on the surface of CNTs vaporize rapidly, and then generates the bulk increasing motion, which makes the CNTs aggregates dispersed, and finally forms the CNTs gas-phase dispersion monomer with high dispersion or the cross-linking morphology of few CNTs. In this paper, the influence of gum Arabic (GA) and deionized water (DI water) contents in CNTs mixed electrode on the dispersion of CNTs in different environments (gas phase and liquid phase) is explored. In the limited case of this work, the dispersion effect is better when the mass ratio of CNTs, GA and DI water is 1:0.04:3.96 in the liquid-phase environment. The preparation method reported in this work is expected to be a rapid way to obtain low-concentration nanodispersion.

To investigate the effect of gas dispersing carbon nanotubes (CNTs) and hot pressing method on the transparency and the conductivity of thin films, the free arc was used to disperse the CNTs in a high dispersion rate, and the dispersed CNTs were rapidly pressed into the surface of the PET film by hot pressing to obtain electrical conductivity. The relationship between the light transmission and sheet resistance of the film was studied by changing the deposition time and the presence or absence of electrostatic adsorption. It was found that the CNTs modified film still retains good electrical conductivity (sheet resistance up to 6 × 104 Ω, light transmittance 69%) through the cleaning of surfactants and ultrasonic waves, which proves that hot pressing is a simple physical method to achieve effective combination of CNTs and films.

A novel, unique, and effective method for carbon nanotube (CNT) dispersion by the free arc stimulation is proposed. CNTs are introduced as an aerogel into the air space via the dispersion method and can be utilized as a solution by adding it to solvents. The volume of the original generated CNT aerogel with a high-volume expansion ratio displays a performance two orders of magnitudes better than that of raw CNTs, which is considered a powerful characterization of the dispersion effect. The CNT aerogel, which was observed by scanning electron microscopy also showed a satisfactory dispersion morphology. Its structure and properties were tested before and after dispersion by Raman spectroscopy and great consistency was observed, which proved that the CNTs were undamaged. This approach may greatly promote the large-scale application of CNTs.