In the present study, a coal-based pitch containing 12.1% quinoline insoluble (QI) underwent isothermal heat treatment, and changes in the mesophase microstructure were analyzed for the heat treatment duration. The nuclei creation and growth rate of mesophase were affected by the distribution of QI particles in the pitch. The growth process could be explained in four regions through the mesophase area fraction. During the carbonization of carbon blocks, mesophase formation was induced in the binder phase. The physical properties of carbon blocks were measured as a function of residence time. As residence time increased, bulk density decreased and porosity increased, but electrical conductivity increased. It was determined that forming a mesophase in the binder phase during carbonization reduced the size of large pores in carbon block and improved the connectivity between particles, thereby increasing electrical conductivity. These results are expected to show greater improvement in electrical properties after graphitization.

This study aimed to identify and analyze the effects of both isothermal heat treatment temperature and residence time on the formation of mesophase in coal tar pitch, especially with respect to its microstructural and crystalline evolution. The formation and growth of mesophase resulted in a decrease in d002 and an increase in Lc, and the degree of such variation was larger when the isothermal heat treatment temperature was higher. In isothermally heat-treated pitch, two distinct domains were observed: less developed crystalline carbon (LDCC) and more developed crystalline carbon (MDCC). When pitch was isothermally heat-treated at 375 °C for 20 h, d002 was 4.015 Å in the LDCC and 3.515 Å in the MDCC. Higher isothermal heat-treatment temperatures accelerated the formation, growth, and coalescence of mesophase. Indeed, in the pitch specimen isothermally heat-treated at 425 °C for 20 h, d002 was 3.809 Å in the LDCC and 3.471 Å in the MDCC. The evolution of mesophase was characterized by pronounced inflection points in d002 curves. It was found that the emergence of these inflection points coincided with pronounced changes in the microstructure of mesophase. This finding confirmed the relationship between inflection points in d002 and the microstructure of mesophase.

The present study analyzed the pore formation and development process in carbon black that was activated by CO2 gas and the effect of the burn-off (BO) ratio on the process, particularly based on changes in the surface shape and internal microstructure. The activation process was performed as follows. Carbon blacks were injected into a horizontal tube furnace when the inside temperature reached 1000 °C. Carbon black samples with different BOs, i.e., 7.2%, 15.4%, 30.4%, 48.2%, 59.9%, and 83.2%, were prepared by varying the activation time. The microstructure of the activated samples was observed and examined using SEM and TEM. The results showed that pore passages were first created on the surface of the primary particles of the carbon black, and then the inner portion of the carbon black with a lower degree of crystallinity started to be activated, thereby causing inner pores to be formed. These inner pores then started to grow and coalesce into larger pores, thereby causing the crystallite layers in the inner portion of the carbon black to be activated. The changes in the microstructure of the carbon black during the activation reaction were attributable to the carbon black manufacturing process, in which the nucleation and growth of the primary particles of the carbon black occurred within a very short period of time. Thus, the crystallization of the inner portion was suppressed, and therefore, the degree of crystallinity was lower in the inner portion than in the outer portion.