Ni–Cr–Al metal-foam-supported catalysts for steam methane reforming (SMR) are manufactured by applying a catalytic Ni/Al2O3 sol–gel coating to powder alloyed metallic foam. The structure, microstructure, mechanical stability, and hydrogen yield efficiency of the obtained catalysts are evaluated. The structural and microstructural characteristics show that the catalyst is well coated on the open-pore Ni–Cr–Al foam without cracks or spallation. The measured compressive yield strengths are 2–3 MPa at room temperature and 1.5–2.2 MPa at 750oC regardless of sample size. The specimens exhibit a weight loss of up to 9–10% at elevated temperature owing to the spallation of the Ni/Al2O3 catalyst. However, the metal-foam-supported catalyst appears to have higher mechanical stability than ceramic pellet catalysts. In SMR simulations tests, a methane conversion ratio of up to 96% is obtained with a high hydrogen yield efficiency of 82%.

수소를 연료로 사용하는 PEMFC는 고효율⋅출력밀도를 나타내며, 짧은 시동시간, 우수한 응답특성에 따라 현지설치형 발전기술로 사용되며, 이를 위한 고효율 연료처리장치가 필수적이다. SMR반응은 연료당 고회수율을 때문에 경제성이 우수하며, 전환율 확보를 위해 700°C, 20 bar 이상의 운전조건에서 수행되며, WGS, PSA의 후단공정을 통해 수소를 생산한다. 분리막 개질기를 이용한 SMR반응은 분리막이 수소를 제거함에 따라 반응효율 증진, 공정온도 저감, 후단공정 배제를 할 수 있어 공정구성 및 경제성이 우수하다. 본 연구에서는 팔라듐분리막 개질기를 사용하여 550°C, 5 bar에서 SMR반응을 통해 수소를 생산하였으며, 개질된 가스의 CO 농도를 최소화하여 고온 PEMFC용 연료처리장치를 개발하였다.

Development and performance evaluation of the hydrogen generator by autothermal reforming process for emergency PEM fuel cell using methanol from process waste were carried out. Supply of gaseous hydrogen has been a technical barrier for its wide application. As a result, conventional reformer has either a separate heat source such as a catalytic combustor or a parallel process in the same reactor to generate heat. The later device is called ATR (Autothermal reforming). Typical product gas of ATR still contains a large amount of carbon monoxide that poisons electro-catalyst of the MEA. In the present study, we used the decomposition of hydrogen peroxide as a parallel exothermic reaction in the same reactor as the reformer. The decomposition of hydrogen peroxide releases water vapor and gaseous oxygen with enormous heat. The heat sustains the reforming reaction and the oxygen is used to recombine the carbon monoxide by oxidation. By parametric study, at the condition of 200oC and the rate of methanol to 40% of hydrogen peroxide is 4 to 1, the Carbon monoxide contents are reduced by less than 800 ppm. Using the present concept we could reduce the concentration of carbon monoxide in the product gas of the reformer by more than 80%. At that carbon monoxide contents, we can be possible to load the methanol-hydrogen peroxide ATR system without any devices.