The surface treatment processes of carbon fibers is very important, because of their significant impact on fiber handling, filament protection, and interfacial properties. In this study, the effects of two different sizing agents with different molecular weights, with or without a nonionic surfactant, on the performance of a melt-spun polyacrylonitrile-based carbon fiber and carbon fiber/epoxy interfacial adhesion are investigated. The focusing property and spread-ability of a low-molecularweight sizing agent with a surfactant show outstanding performances because of the high penetration between the fibers and high interfacial bonding with the fibers. In addition, wettability of the matrix (epoxy resin) of the low-molecular-weight sizing agent are superior to those of the high-molecular-weight sizing agent. Furthermore, the nonionic surfactant used as an assistant improves the sizing amount and wettability by forming micelles with the epoxy. The interfacial shear strength (IFSS) of the low-molecular-weight sizing agent with a surfactant is also superior to that of other sizing agents. The IFSS is closely related to the sizing amount of the coating on the carbon fiber surface and matrix wettability.

The effect of multi-walled carbon nanotubes (MWCNT) coating in the presence of polyethyleneimine (PEI) of different molecular weights (MW) on the interfacial shear strength (IFSS) of carbon fiber/acrylonitrile–butadiene–styrene (ABS) and carbon fiber/epoxy composites was investigated. The IFSS between the carbon fiber and the polymer was evaluated by means of single fiber microbonding test. The results indicated that uses of the carbon fibers uncoated and coated with pristine, low MW PEI-treated, and high MW PEI-treated MWCNT significantly influenced the IFSS of both thermoplastic and thermosetting carbon fiber composites as well as the carbon fiber surface topography. The incorporation of low MW (about 1300) PEI into the carboxylated MWCNT was more effective not only to uniformly coat the carbon fiber with the MWCNT but also to improve the interfacial bonding strength between the carbon fiber and the polymer than that of high MW (about 25,000) PEI. In addition, carbon fiber/epoxy composite exhibited the IFSS much higher than carbon fiber/ABS composite due to the chemical interactions between the epoxy resin and amine groups existing in the PEI-treated MWCNT.

In this work, we studied the effects of electrochemical oxidation treatments of carbon fibers (CFs) on interfacial adhesion between CF and epoxy resin with various current densities. The surface morphologies and properties of the CFs before and after electrochemical-oxidation-treatment were characterized using field emission scanning electron microscopy, atomic force microscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and single-fiber contact angle. The mechanical interfacial shear strength of the CFs/epoxy matrix composites was investigated by using a micro-bond method. From the results, electrochemical oxidation treatment introduced oxygen functional groups and increased roughness on the fiber surface. The mechanical interfacial adhesion strength also showed higher values than that of an untreated CF-reinforced composite.