과학과 기술의 발달로 복합재료, 합금, 고강도 탄소섬유, 고분자 재료 등 지능형 소재가 개발되고 있다. 다양한 엔지 니어링 분야에서 이러한 첨단 재료의 응용을 연구하기 위해 전 세계적으로 광범위한 연구가 진행되고 있다. 초탄성 형상기억합 금(SSMA)은 깃발 모양의 히스테리시스 거동을 가지며 추가적인 열처리 없이 응력 완화로 인한 잔류 변형이 거의 없는 신뢰성 이 높은 내진 재료이다. 그러나 공학 문제에서 SSMA 효율성을 연구하기 위한 수치 모델의 개발은 여전히 어려운 작업이다. 본 연구에서는 SSMA 인장시험의 실험결과를 통해 유한요소해석 프로그램인 Abaqus와 수치해석 프로그램인 OpenSEES를 이용하여 재료 모델을 구현한 후 해석결과의 거동 특성 및 에너지 소산을 분석하였다.
This article suggests the machine learning model, i.e., classifier, for predicting the production quality of free-machining 303-series stainless steel(STS303) small rolling wire rods according to the operating condition of the manufacturing process. For the development of the classifier, manufacturing data for 37 operating variables were collected from the manufacturing execution system(MES) of Company S, and the 12 types of derived variables were generated based on literature review and interviews with field experts. This research was performed with data preprocessing, exploratory data analysis, feature selection, machine learning modeling, and the evaluation of alternative models. In the preprocessing stage, missing values and outliers are removed, and oversampling using SMOTE(Synthetic oversampling technique) to resolve data imbalance. Features are selected by variable importance of LASSO(Least absolute shrinkage and selection operator) regression, extreme gradient boosting(XGBoost), and random forest models. Finally, logistic regression, support vector machine(SVM), random forest, and XGBoost are developed as a classifier to predict the adequate or defective products with new operating conditions. The optimal hyper-parameters for each model are investigated by the grid search and random search methods based on k-fold cross-validation. As a result of the experiment, XGBoost showed relatively high predictive performance compared to other models with an accuracy of 0.9929, specificity of 0.9372, F1-score of 0.9963, and logarithmic loss of 0.0209. The classifier developed in this study is expected to improve productivity by enabling effective management of the manufacturing process for the STS303 small rolling wire rods.
This study suggests a machine learning model for predicting the production quality of free-machining 303-series stainless steel small rolling wire rods according to the manufacturing process's operation condition. The operation condition involves 37 features such as sulfur, manganese, carbon content, rolling time, and rolling temperature. The study procedure includes data preprocessing (integration and refinement), exploratory data analysis, feature selection, machine learning modeling. In the preprocessing stage, missing values and outlier are removed, and variables for the interaction between processes and quality influencing factors identified in existing studies are added. Features are selected by variable importance index of lasso regression, extreme gradient boosting (XGBoost), and random forest models. Finally, logistic regression, support vector machine, random forest, and XGBoost is developed as a classifier to predict good or defective products with new operating condition. The hyper-parameters for each model are optimized using k-fold cross validation. As a result of the experiment, XGBoost showed relatively high predictive performance compared to other models with accuracy of 0.9929, specificity of 0.9372, F1-score of 0.9963 and logarithmic loss of 0.0209. In this study, the quality prediction model is expected to be able to efficiently perform quality management by predicting the production quality of small rolling wire rods in advance.