The cast iron pipe protection of submarine cables has a bump in the connection, so the guide device for checking the position and location of the submarine cable must pass through the curved surface. Since the connection is present at a regular intervals, impact loads are periodically applied, affecting the durability of the guide device. In this study, the design was changed to improve the durability of guide device links. And for the analysis of the durability for link of guide device, the flexible dynamic analysis of the guide device was performed using MSC.Adams, and the dynamic stress acting on the link was calculated using MSR(Modal Stress Recovery) method. As a result, the dynamic stress is reduced by 17.9%~31.1%. In addition, durability was calculated for the initial model and the improved model. As a result, the durability of the new model was improved more than 200 % better than to the initial model.

An underwater cable guide device which is using the caterpillar movement to move smoothly along the slippery and curved surface of the cast iron pipe was developed. We performed structural analysis with maximum stress and structural safety for the designed guide device. As a result of the structural analysis, the maximum stress occurred between the connecting link and the pin, and it was confirmed that it was structurally safe by satisfying the safety factor of 2.5 or more. In addition, we performed modal analysis to find out the possibility of resonance between the guide device and motor for driving the Caterpillar. The natural frequency of guide device was calculated to be higher than the frequency of motor ,so no resonance was found. We tested performance of the developed guide device, the target performance was satisfied in the watertight test, salt spray test, vibration test, and durability test.

The purpose of this research is to reduce the weight of the brake system of vehicles and to increase braking performance and its durability and to shorten the stopping distance. The plans for light-weight vehicles are to develop light weight material itself which possesses superior properties and another way is to improve the manufacturing method of materials which have the better mechanical properties. And the materials used for this are aluminum alloy, magnesium alloy, titan alloy, steel, other metals, plastic, ceramic materials etc. In this research, aluminum is used for the main body of the break to reduce the weight of the brake and cast iron(SCM4), stainless steel(SUS304) and titan alloy(Ti Gr2) are used for the outer ring shape plate and assembled with bolts. Dynamometer test are braking performed on the brake disc. Based on the test results, stainless steel(SUS304) is optimized for the light-weight brake disc.

The driving efficiency in vehicles depends on a weight lightening of wheels. Lightweight aluminum wheel research has been widespread over the years. Carbon wheels reduce weight by 50% compared to aluminum wheels and have high tensile strength and low heat absorption. This study was investigated to apply the carbon fiber of molding pressure to produce the carbon wheel. Carbon wheel of mold structure analysis was performed.

It is not easy to predict the shrinkage rate of a plastic injection mold in its design process. The shrinkage rate should be considered as one of the important performances to produce the reliable products. The shrinkage rate can be determined by using the CAE tools in the design produces. However, since the analysis can take minutes to hours, the high computational costs of performing the analysis limit their use in design optimization. Therefore this study was carried out to presume for mutual relation of analysis condition to get the optimum average shrinkage by regression analysis. The results shown that coefficient of determination of regression equation has a fine reliability over 87% and regression equation of average shrinkage is made by regression analysis