When decommissioning a nuclear power plant, a large amount of radioactive waste is generated simultaneously. Therefore, efficient treatment of radioactive waste is crucial to the success of the decommissioning process. An utility or decommissioning contractor of NPP often build separate radioactive waste treatment facilities (RWTF) to handle this waste. In Korea, RWTFs are planned to be built for the decommissioning of the Kori Unit 1 and Wolsong Unit 1. In this study, we introduce an application case of using process simulation to derive the optimal layout design and investment plan for a radioactive waste treatment facility. In particular, the steam generator is the largest and most complex device processed in RWTF. Therefore, it is necessary to reflect the large equipment processing area that can treat steam generators in the design of RWTF. In this study, Siemens’ Plant Simulation® was used to derive an optimization plan for the dismantling area of large equipment in RWTF. First, a virtual facility was built by modeling based on the steam generator dismantling process and facilities developed by Doosan Enerbility. This was used to pre-validate the facility investment plan, discover wasteful factors in the logistics waste streams, and evaluate alternatives to derive, validate, and apply appropriate improvement alternatives. Through this, we designed a layout based on the optimal logistics waste streams, appropriate workstations, and the number of buffer places. In addition, we propose various optimization measures such as investment optimization based on optimal operation of facility resources such as facilities and manpower, and establishment of work standards.

In 2017, Kori unit 1 nuclear power plant was permanently shut down at the end of its life. Currently, Historical Site Assessment (HSA) for MARSSIM characteristics evaluation is being conducted according to the NUREG-1575 procedure, this is conducted through comprehensive details such as radiological characteristics preliminary investigation and on-site interview. Thus, the decommissioning of nuclear power plant must consider safety and economic feasibility of structures and sites. For this purpose, the establishment of optimal work plan is required which simulations in various fields. This study aims to establish procedure that can form a basis for a rational decommissioning plan using the virtual nuclear power plant model. The mapping procedure for 3D platform implementation consisted of three steps. First, scan the inside and outside of the nuclear power plant for decommissioning structure analysis, 3D modeling is performed based on the data. After that, a platform is designed to directly measure the radiation dose rate and mapped the derived to the program. Finally, mapping the radiation dose rate for each point in 3D using the radiation dose rate calculation factor according to the time change the measured value created on the 3D mapping platform. When the mapping is completed, it is possible to manage the exposure dose of workers according to the ALARA principle through the charge of radiation dose rate over time because of visualization of the color difference to the radiation dose rate at each point. For addition, the exposure dose evaluation considering the movement route and economic feasibility can be considered using developed program. As the interest in safety accidents for workers increases, the importance of minimum radiation dose and optimal work plan for workers is becoming increasingly important. Through this mapping procedure, it will be possible to contribute to the establishment of reasonable process for dismantling nuclear power plant in the future.