A coating system derived from the combination of a sodium and a potassium water glass was developed to apply for steel in oxidizing and humidity environments at elevated temperature. Parameters such as filler volume, viscosity or coating thickness were varied to optimize the coatings. The coated specimens were investigated by TGA, SEM/EDS, and XRD to clarify the microstructure morphology and anti-oxidation behavior. Finally, oxidation tests, adhesion tests, thermal shock resistance tests and humidity resistance tests were performed to evaluate the performance of developed coating.

This study describes development of high performance environmental barrier coating for steel in oxidizing and humidity environments at elevated temperature. Parameters like pre-treatment of the steel substrates, filler systems, particle size of the fillers or coating thickness were varied to optimize the coatings. The resulting coating investigated by TGA, SEM/EDS, and XRD to clarify the possible protective mechanism. Oxidation tests, adhesion tests, thermal shock resistance tests and humidity resistance tests were performed to evaluation the high performance of developed coatings.