The coastal area of Republic of Korea is very clean compared to other countries. In this reason, west coastal area of our country is a good place for breeding up a fish such as shrimp. In winter season, the heating system is required for preventing shrimp death caused by freezing in the farm. The heater in the heating system for fishery's farm is operated very severe combating corrosion due to high accumulation by feeding material and high temperature in heated sea water. Almost all manufactured heaters of STS 316L and Ti material are scrapped every year due to heavy corrosion such a general and crevice corrosion. For comparing the general and galvanic corrosion in new heater material, the test material of Zirconium (Zr), Titanium (Ti) and STS 316L are tested by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), current density-time methods and microscopic examination in a 3.5% NaCl solution. The corrosion potential (Ecor) measured by potentiodynamic polarization for Zr, Ti and STS 316L reveals -198, -250 and -450mV, corrosion current density 0.5, 2.5 and 6.5μA/cm2 respectively. The film resistance measured by EIS are Zr 63,000, Ti 39,700 and 316L 3,150Ω, and the current of Zr-Ti couple is 0.03μA, whereas Zr-316L SS is 0.1μA. According to the result of this experiment in 3.5% NaCl solution, Zr is excellent corrosion resistance material than Ti and STS 316L.

Coatings composited with alumina and Perfluoro alkoxyalkane (PFA) resin were deposited on stainless steel plate (SUS304) to further improve corrosion resistance. Plate (ca. 10μm) and/or nanosize (27~43 nm) alumina used as inorganic additives were mixed in PFA resin to make alumina-fluoro composite coatings. These coatings were deposited on SUS304 plate with wet spray coating and then the film was cured thermally. According to the amount and ratio of the two kinds of alumina having plate morphology and nano size, corrosion resistance of the film was evaluated under strong acids (HF, HCl) and a strong base (NaOH). The film prepared with the addition of 5~10 wt% alumina powders in PFA resin showed corrosion resistance superior to that of pure PFA resin film. However, for the film prepared with alumina content above 10 wt%, the corrosion resistance did not improve with the physical properties, such as surface hardness and adhesion. The film prepared with plate/nanosize (weight ratio = 1/2) alumina especially enhanced the surface hardness and corrosion resistance. This can be explained as showing that the plate and the nanosize alumina dispersed in PFA resin effectively suppressed the penetration of cations and anions due to the long penetration length and fewer defects that accompany the improved surface hardness under a serious environment of 10% HF solution for over 120 hrs.

염분분위기에서의 부식은 사용후핵연료의 중간저장 기간 동안 304 스테인레스 강재 건식저장용기의 주 열 화기구들 중 하나다. 본 연구에서는 감소정도가 서로 다른 냉연 304 스테인레스 강 시편들에 0.5wt.%의 염화 나트륨 연무를 분사시키면서 느린 변형속도시험(SSRT)과 중성염 분사시험(NSS)을 85℃와 200℃에서 수행하 였다. 85℃에서 2000 시간 동안 시험한 NSS시편의 무게 변화는 200℃에서 시험한 시편의 무게 변화와 크게 달 랐다. NSS 시편의 85℃에서 무게 감량은 미미하였지만, 냉연 감소율이 증가함에 따라서 무게 변화는 점진적으 로 감소하였다. 85℃와 200℃에서 그리고 염분분사 환경에서 가볍게 냉연 가공된 시편의 SSRT 시험으로부터얻은 항복강도와 극한 인장응력의 값은 공기 중의 값보다 약간 낮았다. 그러나 염분 분위기에서 부식으로 인 한 20% 감소 냉연시편의 강도는 더 이상 변화하지 않았다. 예비결과는 냉연 304 스테인레스 강의 질과 성능이 건식저장용기의 제작을 위한 조건에 맞는다는 것을 증명하였다. 그러나 냉연 스테인레스 강의 장기적인 성능 을 더 잘 이해하기 위해서는 염분분위기에서 이 재질의 부식거동에 관한 더 많은 연구가 필요하다.

To improve the chemical stability of metal, the ceramic coatings on metallic materials have attracted interest from many researchers due to the chemical inertness of ceramic materials. To endure strong acids, SiOC coating on metal substrate was carried out by dip coating method using 20wt% polyphenylcarbosilane solution; SiC powder was added to the solution at 10wt% and 15wt% to improve the mechanical properties and to prevent cracks of the film. Thermal oxidation as a curing step was carried out at 200˚C for crosslinking of the polyphenylcarbosilane, and the coating samples were pyrolysized at 800˚C under argon to convert the polyphenylcarbosilane to SiOC film. The thicknesses of the SiOC coating films were 2.36μm and 3.16μm. The quantities of each element were measured as SiO1.07C6.33 by EPMA, and it can be confirmed that the SiOC film from polyphenylcarbosilane was formed in a manner that was carbon rich. The hardness of the SiOC film was found to be 3.2Gpa through nanoindentor measurement. No defect including cracks appeared in the SiOC film. The weight loss of the SiOC coated stainless steel was within 2% after soaking in 10% HCl solution at 80˚C for one week. From these results, SiOC coating shows good potential for application to protect against severe chemical corrosion of stainless steel.

The acrylic coating emulsions were prepared by the emulsion polymerization to protect the surface of steel plate from the corrosion chemicals like acid, base and salt water. MMA(methyl methacrylate), styrene, BA(butyl acrylate), and 2-HEMA(2-hydroxyethyl methacrylate) were used as monomer. KPS(potassium persulfate) and SBS(sodium bisulfite) as redox initiator and SDBS(sodium dodecylbenzene sulfonate) as emulsifier were used on the emulsion polymerization reaction. The most stable in-situ coating was obtained when 10% of MMA was added. Both particle size and quantity in emulsion were decreased as increasing the mount of SDBS. the most stable prepared coating emulsion with polyisocyanate crosslinker showed very high anticorrosion properties on the coated steel layer to salt water, whereas no significant improvement of anticorrosion property to acdic and basic condition it showed.

본 논문은 지하매설 철 구조물의 전기적 부식방지를 위해 Mg 희생양극을 사용하는 부식방지 기술에 대한 연구 또한 활발히 진행되고 있다. Mg 희생양극은 지하에 매설되는 철 구조물(파이프, 탱크, 파일, 고정 앵커 등)을 부식으로부터 보호하기 위하여 사용되는 것이다. 본 연구에서는 종래의 산화 소화용 표면 보호재로 이용되고 있는 비교적 값이 싼 CaCl2 염화물을 이용하여 마그네슘 합금제조 시 CaCl2 염화물의 표면보호 효과 및 제조된 Mg-Ca 합금들의 전기화학적 특성을 조사하였다 금속 Ca가 아닌 산화방지 및 소화 용제로 이용되고 있는 염화물(CaCl2)을 이용하여 자연부식 전위 값이 -1.695VSCE 이하, 사용효율도 59% 이상인 Mg-Mn-Ca 희생양극제의 제조기술을 확립하였다.

A series of reinforced G109 type specimens was fabricated and cyclically ponded with a15 w/o NaCl solution. The concrete mix design included cements of two equivalent alkalinities (0.32 and 1.08) and water cement ratio 0.50. Potential and macro-cell current between top and bottom bars were monitored as indicators of the onset of active corrosion. The specimens were subsequently autopsied, and the number and size of air voids along the top half of the upper rebar trace were counted, both at the corrosion site and where the steel remained passive. Also, chloride concentration was determined from powder samples taken from passive locations along the upper rebar trace. The observations and data indicated that both cement alkalinity and air voids aftected occurrence of active corrosion. The results are discussed within the context of better understanding factors that cause loss of passivity and active corrosion of steel in concrete.

Likelihood of failure (LOF) for the external corrosion of stainless steel, which affect to a risk of facilities, was analyzed quantitatively through the risk based inspection using API-581 BRD. We found that the technical module subfactor (TMSF) decreased as the inspection number increased and it increased as the inspection effectiveness and the used year increased, and that the TMSF showed high value for the case of the marine/cooling tower drift area as a corrosion driver, In this condition, the LOF for the external corrosion of stainless steel had lower than that for the carbon and low alloy steels

최근 양어 양식장은 증가하고 있으며 이러한 곳에 사용할 가열장치는 경울 수온 조절을 위해 사용된다. 해수 가열장치는 부식성이 높고 압력이 높은 곳에 사용하기 위하여 고강도와 내식성이 요구된다. 만약 저강도와 저내식성을 갖게 되면 결국 누설 또는 파손되어 해수오염을 일으킬 수 있다. 대부분의 부식은 정체된 액과 틈이 형성된 부위에서 부식의 발생이 일어난다. 이 연구에서는 430 스테인레스재를 크기 15×20×3mmt에 대하여 1N H2SO4 + 0.05N NaCl용액을 사용하여 틈부식을 시험하였다. 틈의 크기는 0.24×3×15mmL로 하였으며 외부에 300mV전위를 인가하였다. 실험 결과 틈 부식 유기 시간은 750초로 나타나고, 틈 전위 강화는 -320에서 -399mV로 나타나 부식의 주 원인이 전위강화 기구에 의해 발생하였다.

In this thesis, using the 400 series ferrite stainless steel such as 434LD2 which are furter excellent then the existing ferric products in mechanical characteristics, and experiment has been conducted on corrosion resistance of sensor ring. The results are following. 1. The products before sintering are much more corrodible in the condition of spray test of salt water and ammonia than humidity and nitrogen condition. 2. 434LD2 ferrite stainless steel has shown a good corrosion resistance without an addition surface treatment. thus the decreasing production process has been obtained. 3. As hardness value of HRB 80 and tensile test, 434LD2 ferrite stainless steel with show a good endurance when it is combined to constant velocity joint (c/v joint), and has a good hardness properties endurable to sand and pebble impact.

SUS420J2강은 내식성이 우수하고 강도가 커서 어류가공용 기계의 재료로써 사용되어지고 있다. 그러나 이 역시 환경의 영향에 의하여 열화되고 있으며, 특히 후처리의 조건에 따라 그 정도가 심해질 수도 있다는 것을 알 수 있었다. 열처리 후 전해연마한 경우에 있어서는 부식의 정도가 미약하였으나 단일 후처리방법을 사용하였을 때에는 입계부식 및 공식의 영향이 커지고 부식생성물의 생성이 용이해졌다. 실험의 결과로부터 열처리후 전해연마한 SUS420J2강의 부식정도가 가장 덜 민감하게 나타났으므로, 어류 전처리 가공기계용 재료로서 SUS420J2강의 사용에 있어서는 열처리 후 전해연마의 방법으로 후처리를 하는 것이 바람직하다고 생각된다. 금후, 경도 및 표면상태의 파라미터(parameter)를 고려한 부식시험과 현장에서의 외력의 작용을 고려한 응력부식 실험이 결과도 병행되어져야만 한다고 생각한다