Thermal external cracks can be initiated at the parting line, which is the dividing line that splits the core and cavity halves of a molded exhaust manifold-turbine housing. The fatigue cracks are often resulted from hot-cold cycle loads called by thermal shock cycles, and are accompanied by large plastic strains. This paper investigated the effects of parting lines of the integrated exhaust manifold-turbine housing and compared the magnitude of plastic strains directly correlated to low cycle fatigue damages or cracks. The finite element results showed that the plastic strains at runner junctions including parting line was calculated by 0.68%, which is approximately 60% higher than that of the turbine housing considering no parting line. So, if the analysis target is less than 0.50 % of plastic strain amplitude, the fatigue damages or cracks could be expected by considering the parting lines in integrated exhaust manifold-turbocharger.

• 최복록(강릉원주대학교) | Choi Boklok Corresponding Author