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A Parametric Study on the L-PBF Process of an AlSi10Mg Alloy for High-Speed Productivity of Automotive Prototype Parts KCI 등재

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한국분말야금학회지 (Journal of Korean Powder Metallurgy Institute)
한국분말재료학회(구 한국분말야금학회) (Korean Powder Metallurgy Institute)
초록

The AlSi10Mg alloy has garnered significant attention for its application in laser powder bed fusion (L-PBF), due to its lightweight properties and good printability using L-PBF. However, the low production speed of the L-PBF process is the main bottleneck in the industrial commercialization of L-PBF AlSi10Mg alloy parts. Furthermore, while L-PBF AlSi10Mg alloy exhibits excellent mechanical properties, the properties are often over-specified compared to the target properties of parts traditionally fabricated by casting. To accelerate production speed in L-PBF, this study investigated the effects of process parameters on the build rate and mechanical properties of the AlSi10Mg alloy. Guidelines are proposed for high-speed additive manufacturing of the AlSi10Mg alloy for use in automotive parts. The results show a significant increase in the build rate, exceeding the conventional build rate by a factor of 3.6 times or more, while the L-PBF AlSi10Mg alloy met the specifications for automotive prototype parts. This strategy can be expected to offer significant cost advantages while maintaining acceptable mechanical properties of topology-optimized parts used in the automobile industry.

목차
1. Introduction  
2. Experimental Procedure 
    2.1. Sample fabrication  
    2.2. Defect analysis and mechanical testing  
3. Results and Discussion 
    3.1. Sample fabrication and characterization  
    3.2. Prototypes for Automotive Applications  
4. Conclusion  
Conflict of Interest Declaration 
Author Information and Contribution 
Acknowledgments
References
저자
  • Yeonha Chang(Lightweight Materials Research Team, Hyundai Motor Group, Uiwang, 16082, Republic of Korea)
  • Hyomoon Joo(Lightweight Materials Research Team, Hyundai Motor Group, Uiwang, 16082, Republic of Korea)
  • Wanghyun Yong(Lightweight Materials Research Team, Hyundai Motor Group, Uiwang, 16082, Republic of Korea)
  • Yeongcheol Jo(Lightweight Materials Research Team, Hyundai Motor Group, Uiwang, 16082, Republic of Korea)
  • Seongjin Kim(Lightweight Materials Research Team, Hyundai Motor Group, Uiwang, 16082, Republic of Korea)
  • Hanjae Kim(Lightweight Materials Research Team, Hyundai Motor Group, Uiwang, 16082, Republic of Korea)
  • Yeon Woo Kim(Department for 3D Printing Materials, Korea Institute of Materials Science (KIMS), Changwon 51508, Republic of Korea)
  • Kyung Tae Kim(Department for 3D Printing Materials, Korea Institute of Materials Science (KIMS), Changwon 51508, Republic of Korea)
  • Jeong Min Park(Department for 3D Printing Materials, Korea Institute of Materials Science (KIMS), Changwon 51508, Republic of Korea) Corresponding author