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폐타이어 활용과 염기도 제어를 통한 전기로 제강 슬래그 포밍 특성 최적화 KCI 등재 SCOPUS

Enhancement of Slag Foaming in Electric Arc Furnace Steelmaking through Spent Tire Utilization and Basicity Control

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한국재료학회지 (Korean Journal of Materials Research)
한국재료학회 (Materials Research Society Of Korea)
초록

Electric arc furnace (EAF) steelmaking is increasingly adopting sustainable carbon sources to improve slag foaming and reduce energy consumption. Among them, spent tire-derived carbon represents a viable alternative to coal, offering high volatile and carbon contents. However, its elevated sulfur level and modified slag chemistry can markedly affect foaming stability and desulfurization. This study elucidates the interactive effects of spent tire substitution (0-30 wt%) and slag basicity (CaO/SiO2 = 1.5-2.4) on foaming dynamics, bubble evolution, and sulfur behavior at 1,600 °C. Real-time imaging and quantitative analyses demonstrated that moderate substitution (10-20 wt%) enhanced initial foaming due to volatile-induced gas release, whereas excessive addition (30 wt%) caused unstable coalescence and premature collapse from sulfur-driven surface tension reduction. Lower basicity limited early foaming but improved long-term stability via increased viscosity, while higher basicity promoted rapid collapse and reduced sulfur retention. The optimal condition (CaO/SiO2 = 2.0) maintained stable foaming for over 40 min, achieving superior sulfur capture (about 24 %) and minimal refractory attack. Overall, these findings reveal the mechanistic coupling between carbon source, basicity, and interfacial properties, offering practical guidance for sustainable slag design and efficient sulfur control in EAF operations employing waste-derived carbonaceous materials.

목차
Abstract
1. 서 론
2. 실험 방법
    2.1. 샘플
    2.2. 실험방법
3. 결과 및 고찰
    3.1. 가탄재 내 폐타이어의 영향
    3.2. 슬래그 염기도의 영향
4. 결 론
    4.1. 폐타이어 치환 효과
    4.2. 포밍 동역학
    4.3. 슬래그 염기도의 영향
    4.4. 야금학적 시사점
Acknowledgement
References
<저자소개>
저자
  • 김기현(고등기술연구원 산업소재연구그룹) | Gihyun Kim (Industrial Materials Research Group, Institute for Advanced Engineering, Yongin 17180, Republic of Korea) Corresponding author
  • 임동혁(고등기술연구원 첨단구조재료연구그룹) | Donghyeok Lim (Advanced Structural Materials Research Group, Institute for Advanced Engineering, Yongin 17180, Republic of Korea)
  • 차흥주(고등기술연구원 첨단구조재료연구그룹) | Heung-Ju Cha (Advanced Structural Materials Research Group, Institute for Advanced Engineering, Yongin 17180, Republic of Korea)
  • 이승욱(세아베스틸 공정연구1그룹) | Seungwook Lee (Process Research Group 1, SeAh Besteel, Gunsan 54007, Republic of Korea)