Development of a Floating Solid Removal Process to Improve the Operation of a Liquid Manure Circulation System in a Pig Farm
This study aimed to develop a water spray-based removal technology for floating solids accumulated on the upper layer of slurry in liquid manure circulation systems, which hinders the long term and continuous operation of these systems in swine farms. The performance of floating solids removal was evaluated by varying the number of nozzles, nozzle diameter, and pump flow rate. Increasing the number of nozzles from four to seven substantially improved overall removal performance, with the seven-nozzle configuration demonstrating the highest removal amount and rate. Nozzle diameter was identified as a key design parameter balancing cleaning speed and water-use efficiency. The 2 mm nozzle provided the best balance between removal time and water consumption, while larger diameters tended to reduce removal efficiency because spray pressure was distributed over a wider area. In the pump flow rate comparison, the 140 L/min condition slightly increased removal time but reduced water consumption, making it the most efficient option for long term operation. This condition reduced the total spray volume required to reach the target removal level, suggesting strong potential to improve both economic feasibility and resource efficiency. Overall, the optimal operating combination for maximizing floating solids removal efficiency was determined to be seven nozzles, a 2 mm nozzle diameter, and a pump flow rate of 140 L/min. These results provide practical design criteria for integrating spray based floating solids control into existing pit circulation systems and offer a basis for future field scale validation under different slurry properties, pig housing structures, and seasonal operating conditions.