This study aimed to develop a systematic process for identifying components that need to be changed to reduce the Head Injury Criterion (HIC) during pedestrian headform tests. Through simulation and analysis, it was confirmed that the hood, hinge, hinge plate, cowl, fender, and fender bracket significantly influence HIC15. The study identified the specific impact of each component on HIC15, allowing for targeted improvements. The proposed process demonstrated superior performance compared to single-component optimization, yielding more significant reductions in HIC15. Multiple vehicle models were tested, confirming the process's effectiveness in consistently lowering HIC15 values.