Recently, production of sewage and wastewater sludge have increased sharply with the population density and related industrial activity. As a result, studies of sludge treatment and reduction have been conducted and a pre-treatment method that uses thermal hydrolysis has emerged as a solution to this problem. To address problems with the thermal hydrolysis pre-treatment process, the deaeration and nitrogen recovery processes have been set up together, thus generating factors that inhibit dewaterability. In this study, the effect of pre-treatment, deaerated sludge on dewaterability-inhibiting factors (pH, temperature, aeration rate) was evaluated and alternative solutions were prepared. First, the dewaterability improvement effect increased rapidly at 190°C or higher when thermal hydrolysis pre-treatment was applied. Then, 1 L of thermal hydrolysis pre-treatment reactants at 190°C were injected into 1, 5, and 10 L/min air flows at 50°C, but no significant difference in capillary suction time (CST) or time to filter (TTF) was found. The dewaterability improved when the temperatures of the pre-treatment reactants varied between 30, 50, and 70°C under aeration at 5 L/min. However, when the pH was increased to 7, 9, or 11 at 5 L/min and 50°C, the dewaterability worsened by at least 10 times relative to the hydrolysis pre-treatment reactants. The zeta potential decreased from -30 mV to -50 mV as the pH increased. Thus, the stabilities and dispersities of the reactants increased due to the repulsive force of the particles. This was confirmed to be the cause of poor dewaterability. A coagulant can be used to solve to this problem, or the deaeration process can be placed after solid-liquid separation and the heat of thermal hydrolysis can be extracted via heat exchanger.

In this study, hydrothermal carbonization is used to recover energy from sludge. This hydrothermal carbonization is a feasible sustainable energy conversion technology to produce biofuel for renewable energy. The experiments were conducted at 170oC up to 220oC for a 30-min holding period to determine the optimum conditions for hydrothermal carbonization in a lab-scale reactor to apply to a scale-up reactor (1 ton/day). The biochars from sludge were assessed in terms of dewaterability characteristics and fuel properties. The results showed that the optimum temperature of labscale hydrothermal carbonization was 190oC. The 1 ton/day hydrothermal carbonization pilot plant operated at 190oC. The biochar had higher energy content but the char yield sharply decreased. Therefore, an energy of about 49% could effectively be converted from sludge biomass. This sludge from municipal wastewater treatment is a potential energy resource because sludge is composed of organic substances.