The thermal conductivity (TC) of graphene-based/metal composites is currently not satisfactory because of the existence of large interfacial thermal resistance between graphene and metal originating from the strong scattering of phonons. In this work, 6063Al-alloy-based reduced graphene oxide (rGO) composite with strong covalent bonds interface was prepared via self-assembly, reduction, and electrophoresis-deposition processes by using 3-aminopropyl triethoxysilane (APTS) as a link agent. Structural characterizations confirmed the successful construction of strong Al-O-Si-O-C covalent bonds in the as-prepared 6063Al-Ag-APTS-rGO composite, which can promote the transfer of phonons in the interface. Benefiting from the unique structure, 6063Al-Ag-APTS-rGO (214.1 W/mK) showed obviously higher cross-plane TC than 6063Al (195.6 W/mK). Comparative experiments showed that 6063Al-Ag-APTS-rGO has better cross-plane TC than 6063Al/Ag/ APTS/rGO (196.6 W/mK) prepared via physical mixing of stirring process, evidencing the significance of electrophoresisdeposition (EPD) process on constructing strong covalent bonds for improving the heat dissipation performance. Besides, the effects of different rGO contents and test temperature on the TC of the composites and their corrosion resistance were also discussed. This work demonstrated a feasible strategy for the construction of metal–carbon interface composite with improved thermal performance.

Pyrolysis of methane is a carbon-economic method to obtain valuable carbon materials and COx- free H2, under the carbon peaking and carbon neutrality goals. In this work, we propose a methane pyrolysis process to produce graphite and H2 using bubble column reactor containing NiO/Al2O3 and NaCl–KCl (molten salt). The process was optimized by the different amounts of NaCl–KCl, the CH4/ Ar ratio and temperature, indicating that the CH4 conversation rate could reach 92% at 900 °C. Meanwhile, we found that the addition of molten salt could obtain pure carbon materials, even if the conversation rate of CH4 decreases. The analysis of the carbon products revealed that graphite could be obtained.

Commercial ultra-high-strength PAN-based carbon fibers (T1000G) were heat-treated at the temperature range of 2300– 2600 °C under a constant stretching of 600 cN. After continuous high-temperature graphitization treatment, microstructures, mechanical properties and thermal stability of the carbon fibers were investigated. The results show that the T1000G carbon fibers present the similar round shape with a smooth surface before and after graphitization, indicating the carbon fibers are fabricated by dry–wet spinning. In comparison, the commercial high-strength and high-modulus PAN-based carbon fibers (M40JB and M55JB) present elliptical shapes with ridges and grooves on the surface, indicating the carbon fibers are fabricated by wet spinning. After graphitization treatment from 2300 to 2600 °C under a constant stretching of 600 cN, the Young’s modulus of the T1000G carbon fibers increases from about 436 to 484 GPa, and their tensile strength decreases from about 5.26 to 4.45 GPa. The increase in Young’s modulus of the graphitized T1000G carbon fibers is attributed to the increase in the crystallite sizes and the preferred orientation of graphite crystallites along the fiber longitudinal direction under a constant stretching condition. In comparison with the M40JB and the M55JB carbon fibers, the graphitized T1000G carbon fibers are easier to be oxidized, which can be contributed to the formation of more micropores and defects during the graphitization process, thus leading to the decrease in the tensile strength.