New motor development requires high-speed load testing using dynamo equipment to calculate the efficiency of the motor. Abnormal noise and vibration may occur in the test equipment rotating at high speed due to misalignment of the connecting shaft or looseness of the fixation, which may lead to safety accidents. In this study, three single-axis vibration sensors for X, Y, and Z axes were attached on the surface of the test motor to measure the vibration value of vibration. Analog data collected from these sensors was used in classification models for anomaly detection. Since the classification accuracy was around only 93%, commonly used hyperparameter optimization techniques such as Grid search, Random search, and Bayesian Optimization were applied to increase accuracy. In addition, Response Surface Method based on Design of Experiment was also used for hyperparameter optimization. However, it was found that there were limits to improving accuracy with these methods. The reason is that the sampling data from an analog signal does not reflect the patterns hidden in the signal. Therefore, in order to find pattern information of the sampling data, we obtained descriptive statistics such as mean, variance, skewness, kurtosis, and percentiles of the analog data, and applied them to the classification models. Classification models using descriptive statistics showed excellent performance improvement. The developed model can be used as a monitoring system that detects abnormal conditions of the motor test.

This study deals with replacement analysis of deteriorated equipment for improving productivity of production system. Frequent breakdown of the deteriorated equipment causes a situation that reduces productivity such as low product quality, process delay, and repair cost. However, the replacement of new equipment will be required a high initial investment cost, so it is important to analysis the economic feasibility. Therefore, we analyze the effect of the production system due to the aging effect of the equipment and the feasibility of equipment replacement based on the economic analysis. The process flow, working time, logistics movement, etc. are analyzed in order to build the simulation modeling for a ship and land switchboard production system. Using numerical examples, the economic feasibility analysis of equipment replacement through replacement of existing deteriorated equipment and additional arrangement of new facilities is performed.