Co-Fe-Ni-B-Si-Cr based amorphous strips containing nitrogen were manufactured via melt spinning, and then devitrified by crystallization treatment at the various annealing temperatures of for up to 30 minutes in an inert gas atmosphere. The microstructures were examined by using XRD and TEM and the magnetic properties were measured by using VSM and B-H meter. Among the alloys, the amorphous ribbons of containing 121 ppm of nitrogen showed relatively high saturation magnetization. The alloy ribbons crystallized at showed that the grain size of alloy containing 121 ppm of nitrogen was about f nm, which exhibited paramagnetic behavior. The formation of nano-grain structure was attributed to the finely dispersed Fe4N particles and the solid-solutionized nitrogen atoms in the matrix. Accordingly, it can be concluded that the nano-grain structure of 5nm in size could reduce the core loss within the normally applied magnetic field of 300A/m at 10kHz.

The amorphous alloy strip was pulverized to get a flake-shaped powder after annealing at for 90 min and subsequently ground to obtain finer flake-shaped powder by using a ball mill. The powder was mixed with polyimide-based binder of , and then the mixture was cold compacted to make a toroidal powder core. After crystallization treatment for 1 hour at , the powder was transformed from amorphous to nanocrystalline with the grain size of . Soft magnetic characteristics of the powder core was optimized at with the insulating binder of 3wt%. As a result, the powder core showed the outstanding magnetic properties in terms of core loss and permeability, which were originated from the optimization of the grain size and distribution of the insulating binder.