BiFeO3 with perovskite structure is a well-known material that has both ferroelectric and antiferromagnetic properties called multiferroics. However, leaky electrical properties and difficulty of controlling stoichiometry due to Bi volatility and difficulty of obtaining high relative density due to high dependency on the ceramic process are issues for BiFeO3 applications. In this work we investigated the sintering behavior of samples with different stoichiometries and sintering conditions. To understand the optimum sintering conditions, nonstoichiometric Bi1±xFeO3±δ ceramics and Ti-doped Bi1.03Fe1-4x/3TixO3 ceramics were synthesized by a conventional solid-state route. Dense single phase BiFeO3 ceramics were successfully fabricated using a two-step sintering and quenching process. The effects of Bi volatility on microstructure were determined by Bi-excess and Ti doping. Bi-excess increased grain size, and Ti doping increased sintering temperature and decreased grain size. It should be noted that Ti-doping suppressed Bi volatility and stabilized the BiFeO3 phase.

Lead free (1-x)(0.675BiFeO3-0.325BaTiO3)- xLiTaO3 (BFBTLT, x = 0, 0.01, 0.02, and 0.03, with 0.6 mol% MnO2 and 0.4 mol% CuO) were prepared by a solid state reaction method, followed by air quenching and their crystalline phase, morphology, dielectric, ferroelectric and piezoelectric properties were explored. An X-ray diffraction study indicates that lithium (Li) and tantalum (Ta) were fully incorporated in the BFBT materials with the absence of any secondary phases. Dense ceramic samples (> 92 %) with a wide range of grain sizes from 3.70 μm to 1.82 μm were obtained in the selected compositions (0 ≤ x ≤ 0.03) of BFBTLT system. The maximum temperatures (Tmax) were mostly higher than 420 oC in the studied composition range. The maximum values of maximum polarization (Pmax ≈ 31.01 μC/cm2), remnant polarization (Prem ≈ 22.82 μC/cm2) and static piezoelectric constant (d33 ≈ 145 pC/N) were obtained at BFBT-0.01LT composition with 0.6 mol% MnO2 and 0.4 mol% CuO. This study demonstrates that the high Tmax and d33 for BFBTLT ceramics are favorable for industrial applications.