Various types of solidifying materials are used to stabilize and solidify low and intermediatelevel radioactive dispersible waste. Portland cement is generally used to solidify various radioactive wastes because its facilities and processes are simple, less dangerous, and it has excellent compressive strength after curing compared to other materials. However, it is difficult to use Portland cement in radioactive waste containing highly water-soluble harmful substances such as sodium fluoride because it is prone to leaching harmful ingredients in immersion tests due to its low water resistance. In this study, solidification was achieved using an organic-inorganic hybrid solidifying binders consisting of inorganic binders such as Portland cement, blast furnace slag powder, silica fume, and organic binders such as epoxy resin. This material was then compared with a solidification material made of Portland cement alone. The mixing ratio of inorganic binders, water, and organic binders to simulated waste is 35%, 20%, and 25%, respectively. The mixing ratio of inorganic binders and water when using only Portland cement for simulated waste is 100% and 80%, respectively. The mixed paste was poured into a cylinder mold (Φ 5 × 10 cm) to seal the upper part, cured at room temperature for 28 days to produce a solidification specimen, and then subjected to various tests were performed, including compressive strength, immersion compressive strength, hydration peak temperature, length change, and immersion weight change. The compressive strength of the organic-inorganic hybrid solidification test was 13-17 MPa, the immersion compressive strength was 15-18 MPa, the hydration peak temperature was 33-36°C, the length change rate was -0.086%, and the immersion weight change rate was –2.359%. The compressive strength of the Inorganic solidification test using only Portland cement was 16-18 MPa, the immersion compressive strength was 20-21 MPa, the hydration peak temperature was 23-25°C, the length change rate was -0.150%, and the immersion weight change rate was -5.213%. The compressive strength and immersion compressive strength of the organic-inorganic hybrid solidification materials were slightly lower compared to those of Portland cement solidification materials, they still met the compressive strength standard of 7-12 MPa, taking into consideration the strength reduce and economic feasibility of the core drill process. Furthermore, it indicates that the rates of change in length and immersion weight decreased to about 1% and 5%, suggesting an improvement in water resistance. The above results suggest that applying the organic-inorganic hybrid solidification method to radioactive waste treatment can effectively improve water resistance and help secure long-term stability.
A lot of solid wastes are generated when nuclear power plant is dismantled, and a lot of treatment costs and optimal waste treatment technologies are required to treat the generated solid wastes. Currently, there is no optimized reduction and solidification technology for each characteristics of radioactive dismantling waste, so the customized treatment technology for each waste is required to respond actively to this issue. This paper shows the evaluation results of molding and sintering characteristics using preliminary sample to derive operational characteristics and improvements for powder mixing device, molding device, and sintering device manufactured for solidification of dispersible radioactive waste. Zeolite was used as a preliminary sample for performing basic operation characteristics evaluation of each unit device. First of all, the basic operation characteristics of the powder mixing device was evaluated by analyzing the sample distribution, mixing degree, and tap density. It was confirmed that the preliminary sample was well mixed in all areas of the cylinder where the mixing was performed. In the tap density analysis, the increase effect of the volume reduction of the sample was confirmed according to the increase of the RPM speed (up to 2000 RPM). Since the particle size of zeolite sample is very small (nanometer size), the particular consistency of the change of average particle size with RPM speed couldn’t be confirmed, but the uniform of particle size distribution was confirmed with RPM speed size. The basic operation characteristics of the molding device was evaluated for each mold size (ID30, ID50, ID100) according to the moisture content (0-20%) and the molding pressure condition (25-200 MPa) for the preliminary sample. In the characteristics evaluation of the sintered body, the strength of the sintered body was much higher than that of the molded body. However, it was confirmed that as moisture evaporated during the sintering process according to the moisture content contained in the molded body, the swelling occurred in the sintered body due to vapor pressure, and this caused cracks in the longitudinal or transverse direction inside and outside the sintered body. Therefore, optimal moisture content conditions for sintering should be derived. In conclusion, if the operation characteristics and improvements of powder mixing, molding and sintering devices derived from this study are reflected and improved, it is judged that it is possible to derive the optimal process for solidification of dispersive radioactive wastes.
Encapsulation using cement as a solidification method for disposal of radioactive waste is most commonly used in most advanced countries in the nuclear technology to date due to its advantages such as low material cost and accumulated technology. However, in case of cement solidification, since moisture or hydroxyl group in cement is decomposed by radioactivity, it may happen that gas is generated, structural stability is weakened, and leachability is increased due to low chemical durability. Therefore, the various new solidification methods are being developed to replace it. As one of these alternative technologies, for dispersible metal compounds generated through the incineration replacement process, the study on engineering element technology for powder metallurgy is under way, which overcomes the interference problem between mechanical elements and media that may occur during the process such as the homogeneous mixing process of the target powder substance and additives used in the powder metallurgy concept-based sintering process for the solidification of the final glass composite material (GCM), the process of creating a compressed molded body using a specific mold, the process of final sintering treatment. The solidification process of dispersible radioactive waste can be largely divided into pre-treatment stage, molding stage, and sintering stage, and the characteristics of the final radioactive waste solidification material can vary depending on the solidification treatment characteristics of each stage. In relation with these characteristics, the matters to be considered when designing device for each stage to solidify dispersible radioactive waste (property of super-mixing device for homogenized powder formation, structural geometry and pressure condition of molding device for production of compressed molded body, temperature and operation characteristics of sintering device for final glass composite material (GCM), etc.) are drawn out. It is expected that the solidification device design reflecting these considerations will meet all disposal conditions of radioactive waste material, such as compressive strength and leaching characteristics of solidified radioactive waste material, and create a uniformized solidification of radioactive waste material.