This study investigates the thermal expansion characteristics of hydroxyl-terminated polybutadiene(HTPB) based solid propellants, focusing on batch-to-batch variability and accelerated aging effects. Coefficient of thermal expansion(CTE) measurements were conducted using thermomechanical analyzer(TMA) on samples from different manufacturing batches and specimens aged at various temperatures for different durations. Results indicate variations in CTE values between batches, highlighting the significance of manufacturing process control. Accelerated aging experiments reveal minimal systematic changes in CTE, suggesting stability of thermal expansion properties under short-term thermal stress. The overall distribution of CTE values shows concentration within a specific range, indicating consistency in thermal expansion characteristics. These findings provide insights into the thermal behavior of HTPB-based solid propellants, contributing to improved missile design and lifecycle prediction models.