The multi-layered heat source model is a model that can cover most of existing studies and can be defined with a simple formula. Based on the methodology performed in previous studies, the welding heat source was found through experiments and FEM under the welding power conditions of three cases and the parameters of the welding heat source were analyzed according to the welding power. In this study, parameters of fiber laser welding heat source according to welding power were searched through optimization algorithm and finite element analysis, and the correlation was analyzed. It was confirmed that the concentration of the welding heat source in the 1st layer was high regardless of the welding power, and it was confirmed that the concentration of the welding heat source in the 5th layer (last layer) increased as the welding power increased. This reflects the shape of the weld bead that appears during actual fiber laser welding, and it was confirmed that this study represents the actual phenomenon.

In this study, a welding heat source model was presented and verified during fiber laser welding. The multi-layered heat source model is a model that can cover most of existing studies and can be defined with a simple formula. It consists of a total of 12 parameters, and an optimization algorithm was used to find them. As optimization algorithms, adaptive simulated annealing, multi island genetic algorithm, and Hooke-Jeeves technique were applied for comparative analysis. The parameters were found by comparing the temperature distribution when the STS304L was bead on plate welding and the temperature distribution derived through finite element analysis, and all three models were able to derive a model with similar trends. However, there was a deviation between parameters, which was attributed to the many variables. It is expected that a more clear welding heat source model can be derived in subsequent studies by giving a guide to the relational expression and range between variables and increasing the temperature measurement point, which is the target value.

Welding is the most widely used technology for manufacturing in the automobile, and shipbuilding industries. Fiber laser welding is rapidly introduced into the field to minimize welding distortion and fast welding speed. Although it is advantageous to use finite element analysis to predict welding distortion and find optimized welding conditions, there are various heat source model for fiber laser welding. In this study, a welding heat source was proposed using a multi-layered heat source model that encompasses most of the existing various welding heat source models: conical shape, curved model, exponential model, conical-cylindrical model, and conical-conical model. A case study was performed through finite element analysis using the radius of each layer and the ratio of heat energy of the layer as variables, and the variables were found by comparing them with the actual experimental results. For case study, by applying Adaptive simulated annealing, one of the global optimization algorithms, we were able to find the heat source model more efficiently.