Metals such as stainless steel and alloy 600 are used as structures and materials in nuclear power plants due to their excellent mechanical properties and heat resistance. And recently thermal and mechanical cutting technologies are being actively researched and developed for dismantling NPP. Among them, the mechanical cutting method has the advantage of less secondary waste generation such as fume and fine dust, but according to the wider the cutting range, the reaction force and the cutting device size are increased. In this paper, plasma assisted milling has been proposed to reduce the reaction force and device size, and the plasma efficiency was measured for SUS 316L. The plasma torch was operated at the level of 3 to 4 kW so that it was heated only without cutting. And the feedrate was set at 150 to 250 mm/min. The test confirmed that the plasma efficiency was 35% about SUS 316L, and it is expected that the numerical analysis using these test results can be used as basic data for plasma assisted milling.

Various cutting technologies are being developed for dismantling nuclear power plants. these technologies are including mechanical and thermal methods. For example, mechanical cutting methods include sawing, drilling and milling. But, due to the strength of material, mechanical cutting methods have limits of cutting depth and tool life. Therefore, this milling machine assisted plasma torch was developed to improve the limits. And this machine has the principle of softening effect caused by the high temperature. In this work, this developed device was evaluated in view of the cutting depth and tool life in cutting process. For this process, a plasma torch was attached to the front of the endmill processing path to heat the Inconel 600. As results, compare to conventional milling, when the plasma torch power is 6.4 kW, the cutting depth was increased by 4 mm at condition (feed rate is 100 mm·min−1, tool diameter is 10 mm, rotating speed is 1,000 rpm). And cutting length increase 2 times from 300 mm to 600 mm at 16 mm of tool diameter.

In this work, a PAM(Plasma Assisted Machining) technology was applied to milling of high manganese steel, a typical hard-to-machine materials. For this purpose, a transferred type of arc plasma torch was coupled with a 3-axis milling machine, then, used to heat and soften the surface of a high manganese steel plate in front of a 16 mm end mill with 2 blades and hard coatings. From the test results, it was concluded that the cutting load can be significantly reduced down to 57 % by plasma heating with the power level of 3.9 kW, ensuring the improvement of tool life and surface roughness in milling of high manganese work pieces.