This work aimed to analyze current status of by-products generation and industrial symbiosis network in Gyeongsangbuk-do, South Korea. Manufacturing sector of the province mainly consists of electronics, machinery, steel, metal-working industries. Gumi and Pohang have the 1st and 2nd largest worker population in the manufacturing sector. 21,950.7 ton/d of waste is generated from the industries in 2011, of which 82.2% is recycled. The industrial waste, which is not recycled, is mainly composed of sludge cake from domestic wastewater treatment plants, waste plastic, incinerator ash, and slag. Pohang is the largest generating city of both total and the non-recycled industrial waste in the province, and most of the waste is from Pohang steel industrial park. Symbiosis map in Pohang steel industrial park shows that most of the current material symbiosis in the industrial park is for waste refractories and slag.
Reuse, recycling and recovery (3R) of industrial wastes are common and encouraging in Korea. Industrial symbiosis is one of typical methods for implementing 3R and has been defined as engaging “traditionally separate industries in a collective approach to competitive advantage involving physical exchange of materials, energy, water, and by-products”. The keys to industrial symbiosis are collaboration and the synergistic possibilities offered by geographic proximity. Recently, several countries in East Asia such as Taiwan, South Korea, Japan and China are promoting ‘designed’ symbiosis networks in various industrial complexes based on their national Eco-industrial Park (EIP) demonstration programs. Despite the recently promoted EIP initiatives worldwide, only very few studies furnish the operational and functional details of ‘designed’ industrial symbiosis networks, starting from the planning to implementation stage. The production of terephthalic acid (TPA) in Korea is 6.5 million ton based on 2011. The production of waste generated in the process of TPA is about 15,000 ton/yr and included useful materials like residue TPA as well as isophthalic acid (iPA), benzoic acid (BA) and p-toluic acid (p-TL). Until now, TPA waste was incinerated due to high caloric value. This study was conducted for recovery of valuable materials from industrial waste and utilization of recovered material as an example of Korean EIP. In this study, the experiment was performed to separate above four materials from the waste by solvent (methanol and water) extraction. The solubility of TPA (0.1g/100g) for methanol is relatively low compared to other materials. Also the solubility of BA (68g/L at 95℃) and p-TL (11.6g/L at 98℃) for water is relatively high in comparison with other materials. Finally, BA was separated from p-TL by molecular distillation system. The purity of recovered materials was analyzed by ultra-high performance liquid chromatography (Waters Xevo TQ system). The recovery rate and purity of BA is 90% and 93%. The recovered BA could be recycled the companies which are produced plastic plasticizer and paints.
Eco-efficiency considers both environmental impacts and economic values. It is a useful tool for communicating with stakeholders for business decision making. This study evaluated the eco-efficiency factor (EEF) for the energy network of a dyeing company that supplies surplus heat to a neighboring apartment during the night. This symbiosis network is one of the eco-industrial park (EIP) projects in Korea and aims to benefit local residents and the industrial complex by utilizing surplus heat. In this study, two categories were annualized. The first quantified environmental burden based on CO2 emissions and quantified product value in terms of steam sales. The second used a variety of environmental factors, such as fossil fuel, water and waste, to quantify environmental burden and used steam sales to quantify value. The EEF of the symbiosis network was 1.6, using the global warming impact, and determined using the multiple variable, was 1.33. This study shows that the EEF depends on variable details of environmental burden but the values of this project were very high contrast to other business or EIP project.