In thermal cutting process, gas flow injected from the nozzle has a significant effect on the cutting materials. The gas flow is difficult to observe gases are transparent, therefore, in this study, Schlieren method was adopted to visualize the gas flow inside the kerf. The kerf shape was inserted between two slices of transparent glass in order to imitate the real cutting environment. In order to get the flow characteristics, a high speed camera was equipped and the image processing was applied to compare the before and after injection images. As a result, the method for visualizing gas flow was successfully developed and also expected to be applied to the analysis of purging gas in various welding environments.

Water-soluble cutting fluids are used for processing of aluminium materials. This short article describes properties of new additives of water-soluble cutting fluids for aluminium materials. Various Diels-Alder adducts of unsaturated fatty acids with acrylic acid of maleic anhydride were prepared by thermal reactions. Triethanolamine salts of Diels-Alder adducts of dehydrated castor oil fatty acids with acrylic acid or maleic anhydride showed excellent anti-corrosion property of aluminium materals. These thermal adducts showed anti-rust property for cast-iron chips, too.