Green-emitting Ba1.468Sr0.5SiO4 : Eu0.012, Y0.02 phosphor powders under long-wavelength ultraviolet light were prepared via high-temperature flame spray pyrolysis from spray solutions with and without NH4Cl flux. The effects of the temperature of the diffusion flame and the NH4Cl flux on the morphologies, crystal structures and photoluminescence intensities of the Ba1.468Sr0.5SiO4 : Eu0.012, Y0.02 phosphor powders were investigated. The phosphor powders obtained from the spray solution with the NH4Cl flux had higher photoluminescence intensities compared to phosphor powders obtained from the spray solution without the flux. The photoluminescence intensity of the phosphor powders obtained from the spray solution without the flux decreased as the flow rate of the fuel gas increased. On the other hand, the photoluminescence intensity of the phosphor powders obtained from the spray solution with the flux increased as the flow rate of the fuel gas increased. The difference of in the phase purity and morphology of the powders affected the photoluminescence intensities of the phosphor powders.