PURPOSES : This study evaluates the long-term performance of the asphalt overlay designed by the Seoul pavement design method which determines overlay thickness by considering existing pavement conditions, traffic volume, and bearing capacity of the pavement. METHODS : A total of 76 sections including 17 control sections and 59 design sections were constructed under various traffic conditions, overlay thicknesses and asphalt mixtures. The performance of the pavements has been monitored up to 60 months in terms of surface distresses, rutting, and longitudinal roughness. The service life of the pavements was estimated to be the period when the Seoul pavement condition index (SPI) becomes 6.0, i.e., a rehabilitation level. RESULTS : Overall, the service life of the pavements was 72 months in the control and 120 months for the design sections. For relatively thinner overlay sections than designed, the service life reduced significantly; 36 months for 15cm thick overlay and 120 months for 25cm thick overlay. The service life of the pavement in the bus-only lane was 78 months, which is 30 months shorter than that in mixed-traffic lanes. Out of the bus-only lanes, 56% of the pavement along bus stop was deteriorated early to be a poor condition while only 2% of the pavement in a driving lane was degraded to be poor. The overlay with Stone Mastic Asphalt (SMA) in the wearing surface had 38% longer life than that with conventional dense graded mixtures. CONCLUSIONS : Most of the overlays sections designed by the Seoul pavement design method were expected to survive 10 years, except for bus-only lanes. The control sections having 5 to 10 cm thick overlays showed significant lower performance than the design sections. Thus proper thickness and materials considering the characteristics of existing pavement and traffic volumes should be applied to secure the service life of overlays.

PURPOSES : Recently, the mechanistic-empirical overlay pavement design program that is linked with Korea Pavement Research Program (KPRP) has been developed. This paper focused on establishing the framework and developing the program for the asphalt overlay design over the existing asphalt concrete pavement. METHODS : The overlay pavement design program developed in this study was investigated to assess the sensitivity to various pavement conditions, such as the damage level and thickness of existing layers. In addition, the actual overlay design on currently performing pavement was carried out as a practical example. RESULTS : From the sensitivity analysis, it was found that the thickness and damage level of existing asphalt layer mostly affect the overlay design results. In addition, under the same condition, the overlay pavement would better perform in cold region. From the overlay design with the actual condition, it is noted that the overlay thickness varies depending on the given condition. CONCLUSIONS : Based on various evaluations, it was concluded that the overlay design program developed in this study is a reliable and reasonable tool to be used in the actual pavement design.