Generally, remarkable amount of Reclaimed Asphalt Pavement (RAP) is produced annually by pavement surface cutting: due to early distress on asphalt pavement layer and remodelling construction work on existing aged-asphalt pavement layer. In South Korea, various types of research on proper and optimized RAP material development and field application (including evaluation process) are performed because of increase of existing road maintenance budget and technology. The major material of RAP is recycled aggregate coated with aged asphalt binder. The advantages of application of RAP on asphalt pavement are recyclable material proportion can be increased due to re-using of existing aggregate and eco-friendly characteristics. However, more amount of specific additives (and/or agent) needs to be implemented during production with increase amount (and/or proportion) of RAP on virgin asphalt material inevitably. This action is highly needed because of recovery of penetration grade and absolute viscosity of final production. The required amount of additives tends to be vary based on different aging level of RAP, amount of RAP and types of virgin asphalt binder. But it is well known that required amount of additives tends to be increased with increase of RAP proportion compared to virgin asphalt mixture. Moreover, it also should be known that mere increase of additives on RAP asphalt can provide negative effect on its quality and mechanical performance. In this study, high penetration grade asphalt binder: contains between 200 and 300 level of penetration grade, was used for producing RAP asphalt mixture with small amount of required additive application. After the sample preparation, various characteristics of RAP asphalt were analysed with extensive experimental work.

The aged asphalt binder included in RAP due to the oxidative aging, repeated vehicle load, climate process affects to the recycled asphalt mixture property and performance (stripping, port hole and premature cracking initiation) after paving. The rejuvenator commonly is used to recover the aged binder in hot mix asphalt (HMA) containing RAP; the effect of rejuvenator in HMA had been proven according to many studies for over the past several decades. Also, there are many methods for using RAP in asphalt mixture in aspects of HMA, cold asphalt mixture (CMA) and worm mix asphalt mixture (WMA), and a foamed asphalt mixture is one of them. Employing the foamed asphalt manufacturing technology, the content of RAP in recycled asphalt mixture can be increased more. The objectives of this study are to evaluate of rejuvenator influence on foamed asphalt mixture using 100% RAP based on strength change of test sample and stiffness change of recovered binder from RAP and specimen. As the results, when rejuvenator was added to make foamed asphalt mixture, MS and ITS values decreased clearly as compared with the foamed asphalt mixture without rejuvenator use. The use of rejuvenator up to 6% showed a tendency of the decrease of strength and stability remarkably. The use of rejuvenator over 6% did not decrease the strength and stability. DSR test results, the use of rejuvenator in making a foamed asphalt mixture using 100% RAP showed a recovery effect of the foamed asphalt mixture. And recovered binder from the specimen that was made adding the 6, 12 and 18% rejuvenator showed lower stiffness obviously compared to the recovered binder from RAP adding same dosage of rejuvenator.

PURPOSES : The purpose of this study was to evaluate the performance of rapid-setting polymer-modified asphalt mixtures with a high reclaimed asphalt pavement (RAP) content. METHODS: A literature review revealed that emulsified asphalt is actively used for cold-recycled pavement. First, two types of rapid-setting polymer-modified asphalt emulsion were prepared for application to high-RAP material with no virgin material content. The quick-setting polymer-modified asphalt mixtures using two types of rapid-setting polymer-modified asphalt emulsion were subjected to the following tests: 1) Marshall stability test, 2) water immersion stability test and 3) indirect tensile strength ratio test. RESULTS AND CONCLUSIONS : Additional re-calibration of the RAP was needed for laboratory verification because the results of analyzing RAP aggregates, which were collected from different job sites, did not deviate from the normal range. The Marshall stability of each type of binder under dry conditions was good. However, the Type B mixtures with bio-additives performed better in the water immersion stability test. Moreover, the overall results of the indirect tensile strength test of RAP mixtures with Type B emulsions exceeded 0.7. Further research, consisting of lab testing and on-site application, will be performed to verify the possibility of using RAP for minimizing the closing of roadways.